Ultralow No-Load Conduction Loss DC Converter

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Solution Overview

Problem

Conventional DC-DC converters experience significant no-load conduction loss, which cannot be effectively eliminated by existing methods, leading to low efficiency at no-load conditions despite improved efficiency at high loads.

Innovation Solution

An ultralow no-load conduction loss DC converter design that allows decision-making to turn off the drive control unit at the secondary side, utilizing a PWM controller to enter burst mode or pulse skipping mode, and employing the body diode of the second MOSFET to rectify current, thereby minimizing non-load conduction loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If decision to turn off drive control unit is made at primary side through current detection, then no-load conduction loss is reduced, but complexity of control increases

Engineering Contradiction:
Improveno-load conduction lossVSAvoidcontrol complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary mechanism (the body diode) that automatically takes over rectification function when the power MOSFET is turned off. This eliminates the need for complex primary-side current detection and control logic, as the body diode inherently provides the necessary rectification during no-load conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The body diode of the power MOSFET serves itself as a backup rectification path. When the drive control unit is shut down during no-load conditions, the body diode automatically conducts to maintain output voltage, eliminating the need for external control intervention or complex decision-making circuits.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces no-load conduction loss by eliminating driving energy consumption, enhancing efficiency even at no-load conditions compared to prior art techniques.

Implementation Method 1

enabling the body diode of the second MOSFET to rectify the current

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a transformer having a primary side and a secondary side. The primary side comprises a first winding... The secondary side comprises a second winding, a third winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8817495B2Ultralow no-load conduction loss DC power converter
Publication Date: 2014.08.26 POWER MATE TECHNOLOGY CO LTD
  • US8817495B2 patent drawing
  • US8817495B2 patent drawing
  • US8817495B2 patent drawing

AI summary

An ultralow no-load conduction loss DC converter includes a DC power source, a transformer having a first winding, a first MOSET and a PWM controller at the primary side and a second winding, a third winding, a drive control unit, a rectifier unit and a second MOSFET at the secondary side. The second MOSFET, the drive control unit and the rectifier unit constitutes a combination circuit electrically coupled between one end of the second winding and one end of the third winding. The second MOSFET has set therein a body diode. The second winding and the second MOSFET forms a combination circuit electrically connected to a load. Thus, the decision to turn off the drive control unit is made at the secondary side so that non-load conduction loss can be minimized.