DC Output Power Converter Reverse Current Energy Drain

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Solution Overview

Problem

Existing DC power systems fail to efficiently remove stored energy from loads when power is removed, leading to potential hazards and increased complexity, especially in applications requiring rapid energy interruption for safety and mechanical control.

Innovation Solution

A DC output power converter or switch device that reverses current in the load to drain energy into an energy sink, such as a storage capacitor, resistive dissipating element, or incoming power source, until the voltage reaches near zero potential, utilizing methods like reverse rectification and bi-directional power conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If DC output power converters are designed to sustain their output as long as possible to deliver seamless power to loads, then the hold-up time is improved, but the ability to rapidly remove stored energy from loads when power is removed deteriorates

Engineering Contradiction:
Improvehold-up timeVSAvoidenergy removal speed
Core Design Contradiction:
Duration of action of stationary objectVSSpeed

Solution Approach 1:

The patent applies reverse current flow to remove energy from the load. When power is removed, the converter actively drives current in reverse through the load, forcing stored energy to be discharged rapidly rather than passively dissipating. This inversion of normal power flow direction enables fast energy removal while maintaining the ability to sustain output during normal operation.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The converter dynamically switches between two modes: normal power delivery mode for sustaining output and reverse current mode for rapid energy removal. The system adapts its operation based on whether power is present or removed, enabling it to achieve both long hold-up time and fast energy dissipation as needed.

Inventive Principle:
Principle #15Dynamics

2Reliability

If additional devices like brakes or passive draining circuits are added to remove energy from loads, then the energy removal capability is improved, but the system complexity and expense deteriorates

Engineering Contradiction:
Improveenergy removal capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The DC output power converter performs multiple functions: normal power delivery, output sustainment for hold-up time, and active energy removal from loads. By making the converter itself multi-functional, the patent eliminates the need for separate braking devices or passive draining circuits, reducing system complexity while maintaining reliable energy removal capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The converter uses its own internal resources and circuitry to remove energy from the load without requiring external assistance. The reverse current flow is generated and controlled by the converter itself, making the system self-sufficient for both power delivery and energy dissipation functions.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If passive energy dissipation is used when power is removed, then the implementation simplicity is improved, but the energy loss and inefficiency deteriorates

Engineering Contradiction:
Improveimplementation simplicityVSAvoidenergy loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

Instead of allowing passive energy dissipation through resistive losses, the patent inverts the approach by using active reverse current flow to force energy discharge. This controlled reverse flow enables the converter to manage energy removal efficiently, reducing wasteful passive dissipation while maintaining implementation feasibility.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes stored energy from loads, enhancing safety by preventing shocks and mechanical hazards, while reducing system complexity and energy losses through efficient energy dissipation or storage.

Implementation Method 1

The invention is a DC output power converter or DC switch device that includes methods and apparatus to reverse the current in the connected load, thereby draining the load's energy

Methodology Applied
Scientific EffectReverse current flow:

Implementation Method 2

The energy sink can be one or more of the following: a storage capacitor and inductor, a resistive dissipating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS8004866B2Method and apparatus to remove energy from DC loads
Publication Date: 2011.08.23 TEKNIC INC
  • US8004866B2 patent drawing
  • US8004866B2 patent drawing
  • US8004866B2 patent drawing

AI summary

A DC output power converter or DC switch device that includes methods and apparatus to reverse the current in the connected load, thereby draining the load's energy until the voltage in the load is brought to a (near) zero potential and held there.