DC-to-DC Converter Switching Scheme for Extended Input Voltage

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Solution Overview

Problem

Voltage converters, such as buck converters, face efficiency loss and transistor destruction due to overvoltage stress caused by the decreasing gate oxide tolerance of transistors and the increasing battery voltages exceeding transistor voltage tolerance.

Innovation Solution

The implementation of an intermediate bias voltage in the voltage converter system breaks down the maximum voltage drop across switches into smaller drops, reducing overvoltage stress by using the output voltage as a bias to manage voltage drops across high and low side switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If battery voltage is increased to meet higher power demands, then power delivery capability is improved, but transistor voltage tolerance is exceeded causing efficiency loss or destruction

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidtransistor voltage tolerance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The voltage conversion process is segmented into multiple phases: a first time period where the switching node transitions to an intermediate voltage level, and a second time period where it transitions to the final output voltage. This temporal segmentation allows the transistor to handle voltage changes in manageable steps rather than directly承受 the full voltage difference, resolving the contradiction between power delivery capability and transistor voltage tolerance.

Inventive Principle:
Principle #1Segmentation

2Speed

If gate oxide thickness is reduced to improve transistor performance, then switching speed and efficiency are improved, but voltage tolerance decreases making transistors more susceptible to overvoltage damage

Engineering Contradiction:
Improveswitching speedVSAvoidvoltage tolerance
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The system performs preliminary action by pre-charging or pre-discharging the switching node to an intermediate voltage level before the main switching event. This preliminary voltage adjustment reduces the voltage differential that the thin gate oxide must withstand during switching, allowing high-speed operation with modern thin-oxide transistors without risking overvoltage breakdown.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If maximum voltage drop across switches is increased to handle higher input voltages, then input voltage range is extended, but overvoltage stress on switches increases reducing reliability

Engineering Contradiction:
Improveinput voltage rangeVSAvoidovervoltage stress
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

An intermediate voltage level is introduced as a mediator between the high input voltage and the transistor switching operation. The switching node temporarily operates at this intermediate voltage during the first time period, acting as a buffer that reduces the direct voltage stress on the transistor while still enabling the system to handle higher input voltages and extend the input voltage range.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9467122B2Switching scheme to extend maximum input voltage range of a DC-to-DC voltage converter
Publication Date: 2016.10.11 NXP USA INC
  • US9467122B2 patent drawing
  • US9467122B2 patent drawing
  • US9467122B2 patent drawing

AI summary

A circuit includes a first transistor having a first current electrode coupled to a first power supply node, a second current electrode coupled to a switching node; a second transistor having a first current electrode coupled to the switching node, a second current electrode coupled to a second power supply node; an inductor having a first terminal coupled to the switching node, a second terminal coupled to an output node; a third transistor having a first current electrode coupled to the output node, a second current electrode coupled to the switching node; a driver circuit configured to transition the switching node from a first voltage to a second voltage by turning on the third transistor to couple the output node to the switching node during a first time period, turning on the first transistor to couple the first power supply node to the switching node during a second time period.