DC-Coupled PV-BESS Inverter Layout to Reduce Power Clipping

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current solar photovoltaic (PV) systems with battery energy storage systems (BESS) face inefficiencies due to limitations in capturing and storing all generated power, leading to energy loss and system constraints, particularly when inverter ratings are exceeded or insufficient.

Innovation Solution

A hybrid system is introduced with a DC/DC converter connecting a PV system and BESS on the DC side, alongside separate AC-side inverters, allowing for direct power transfer between the two and enabling energy storage and grid feeding through two inverters, optimizing power management and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a single inverter is used to connect PV system to grid, then the system structure is simple, but the inverter rating limit causes energy loss when power generation exceeds inverter capacity

Engineering Contradiction:
Improveenergy lossVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system divides the single inverter function into two separate inverters: a first inverter connecting the PV system to the grid, and a second inverter connecting the BESS to the grid. This segmentation allows each inverter to operate within its optimal rating, preventing energy loss when PV generation exceeds the first inverter's capacity, as excess power can be routed through the BESS via the second inverter.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The BESS acts as an intermediary component between the PV system and the grid. When PV generation exceeds the first inverter's rating, the DC/DC converter transfers excess power to the BESS, which then feeds it to the grid through the second inverter. This intermediary mechanism resolves the contradiction by providing an additional power pathway without requiring a single oversized inverter.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If PV system and BESS are connected independently to grid, then each component operates independently, but power transfer between PV and BESS is inefficient

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidconnection structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The DC/DC converter serves as a direct intermediary connection between the PV system and BESS on the DC side. This enables efficient bidirectional power transfer without requiring conversion to AC and back to DC, significantly improving power transfer efficiency while maintaining a relatively simple connection structure through direct DC coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The DC/DC converter enables continuous and efficient power transfer between the PV system and BESS regardless of the grid connection status. This continuous useful action ensures that power can be transferred directly between components at high efficiency, maintaining productivity while the dual inverter configuration manages the overall system complexity.

Inventive Principle:
Principle #20Continuity of useful action

3Loss of energy

If excess PV power is not stored in BESS, then the system operation is simple, but energy is lost due to clipping

Engineering Contradiction:
Improveenergy lossVSAvoidsystem operation
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The control system continuously monitors PV generation levels and BESS state of charge, providing feedback to the DC/DC converter and inverters. When PV generation exceeds the first inverter's rating, the feedback mechanism automatically activates the DC/DC converter to transfer excess power to the BESS, preventing energy loss without requiring complex manual intervention, thus maintaining ease of operation while reducing energy loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system proactively transfers excess PV power to the BESS before it would be lost through clipping. The DC/DC converter and control system are configured to automatically capture and store surplus energy in advance, ensuring that energy loss is minimized while the system operates autonomously, maintaining ease of operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This hybrid approach maximizes energy harvesting, reduces clipping, enhances reliability, and allows for time-shifting of grid feeding, providing increased flexibility and efficiency in power generation and storage.

Implementation Method 1

A DC/DC converter is electrically arranged in between the DC source port and the DC connection port

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

the DC connection port is electrically connected to a DC input port of a second inverter

Methodology Applied
Scientific EffectElectrical energy conversion (DC to AC):

Data Source

PatentUS20250293523A1Hybrid Renewable Energy Power Plant and Battery Energy Storage Systems
Publication Date: 2025.09.18 RWE CLEAN ENERGY LLC
  • US20250293523A1 patent drawing
  • US20250293523A1 patent drawing
  • US20250293523A1 patent drawing

AI summary

A system including at least one renewable energy power plant with a DC source port. The DC source port is electrically connected to a DC input port of a first inverter and at least one battery energy storage system (BESS) with a DC connection port. The DC connection port is electrically connected to a DC input port of a second inverter. A DC/DC converter is electrically arranged in between the DC source port and the DC connection port.