Non-isolated DC/DC Converter Bootstrap Voltage Generation

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Solution Overview

Problem

The existing non-isolated DC/DC converters have a restricted lower limit for the output voltage setting due to the gate threshold voltage of the switching transistor, limiting the ability to generate low output voltages.

Innovation Solution

Incorporating a step-up circuit and a controller with a ground connected to the switching transistor, which generates a power supply voltage higher than the output voltage using a step-up pulse, allowing for the lowering of the output voltage setting without being restricted by the gate threshold voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a non-isolated DC/DC converter uses a switching transistor with ground connected to source, then the converter structure is simple and compact, but the output voltage cannot be set below the gate threshold voltage of the switching transistor

Engineering Contradiction:
Improveconverter structureVSAvoidoutput voltage setting range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a bootstrap circuit as an intermediary component between the switching transistor and the controller. This bootstrap circuit includes a bootstrap capacitor and bootstrap diode that generate a boosted voltage to drive the gate of the switching transistor. This intermediary mechanism allows the controller to operate with its ground reference while enabling the switching transistor to achieve sufficient gate-drive voltage, thereby resolving the contradiction between simple structure and extended voltage range.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the ground of the controller is connected to the source of the switching transistor, then the controller and switching transistor can be integrated closely, but the power supply voltage of the controller becomes dependent on the output voltage which limits low voltage operation

Engineering Contradiction:
Improveintegration of controller and switching transistorVSAvoidpower supply voltage range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent segments the voltage supply paths by introducing a separate bootstrap voltage generation system. The controller's power supply is divided into two independent sources: the main power supply connected to the input voltage, and the bootstrap power supply generated by the bootstrap circuit from the switching transistor's drain voltage. This segmentation allows the controller to maintain stable operation independent of the low output voltage, while still being closely integrated with the switching transistor for ease of manufacture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the arbitrary setting of the output voltage below the gate threshold voltage, providing flexibility in voltage regulation and improving the capability to generate low output voltages.

Implementation Method 1

The switching transistor M1 is an N-channel metal oxide semiconductor field effect transistor (MOSFET)

Methodology Applied
Scientific EffectField effect transistor switching:

Implementation Method 2

The buck converter 202 includes a switching transistor M1, an inductor L1, a rectifier diode D1, and an output capacitor C1

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

an output capacitor C1

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

a rectifier diode D1

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS10230301B2Non-isolated DC/DC converter
Publication Date: 2019.03.12 ROHM CO LTD
  • US10230301B2 patent drawing
  • US10230301B2 patent drawing
  • US10230301B2 patent drawing

AI summary

A buck converter includes a switching transistor. A switching line connected to a source of the switching transistor is connected to a ground of a controller. The controller drives the switching transistor and generates a step-up pulse. The step-up circuit receives an output voltage VOUT of a DC/DC converter and generates a power supply voltage VBOOST of the controller using the step-up pulse.