DC-DC Converter with Common Boost Circuit for Simultaneous Multi-Load Operation

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Solution Overview

Problem

Existing DC-DC converters are limited to driving one type of load at a time, preventing simultaneous operation of different loads like OLEDs and WLEDs, which limits efficiency and load regulation.

Innovation Solution

A DC-DC converter with a common boost circuit that independently enables and controls multiple outputs, using a boost loop control module to manage voltage distribution between loads, allowing for simultaneous operation of diverse loads like OLEDs and WLEDs by employing switching elements and linear regulators to ensure optimal voltage and current delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a DC-DC converter is designed to drive only one type of load at a time, then the load regulation for that specific load type is optimized, but the versatility and simultaneous operation capability for multiple load types is limited

Engineering Contradiction:
Improveload type compatibilityVSAvoidconverter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal DC-DC converter that can drive multiple load types (OLEDs, WLEDs, and other loads) simultaneously through a single converter structure. The converter uses independent output channels with separate control mechanisms, allowing it to adapt to different load requirements without requiring multiple dedicated converters, thus achieving multi-functionality while maintaining relatively simple device structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The converter is segmented into independent output channels, each with its own controlling device and enable signal path. This segmentation allows each channel to be independently controlled and optimized for specific load types while sharing common power management resources, resolving the contradiction between versatility and complexity

Inventive Principle:
Principle #1Segmentation

2Productivity

If a DC-DC converter uses a single output channel optimized for one load type, then the efficiency for that load type is maximized, but the capability to simultaneously drive multiple different load types is lost

Engineering Contradiction:
Improvesimultaneous load driving capabilityVSAvoidpower conversion efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent employs dynamic control mechanisms where the converter can adapt its operation mode based on which loads are enabled. The boost loop control module dynamically adjusts the operating parameters based on feedback from different load types, and enabling/disabling signals dynamically activate or deactivate specific output channels, allowing the system to maintain high efficiency across different operating conditions while supporting simultaneous multi-load operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Independent feedback paths are implemented for each output channel, allowing the control system to monitor and adjust the operating conditions for each load type separately. This feedback mechanism ensures optimal power conversion efficiency is maintained for each load while enabling simultaneous operation of multiple different load types

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple outputs are independently controlled with separate boost circuits, then the load regulation for each output is optimized, but the device complexity and power loss increase

Engineering Contradiction:
Improveload regulationVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges multiple output channels into a single DC-DC converter structure that shares common power management resources including the boost circuitry and control logic. By combining multiple outputs under a unified architecture with selective enabling, the system achieves independent load regulation for each output while avoiding the power losses and complexity associated with multiple separate boost circuits

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient simultaneous operation of multiple loads with enhanced load regulation, allowing for flexible and efficient power management across various load types by prioritizing voltage requirements dynamically.

Implementation Method 1

a boost circuit to boost an input voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a second linear regulator drops voltage that exceeds a voltage level required by the second load

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS7851940B2Methods and apparatus for DC-DC converter having independent outputs
Publication Date: 2010.12.14 ALLEGRO MICROSYSTEMS LLC
  • US7851940B2 patent drawing
  • US7851940B2 patent drawing
  • US7851940B2 patent drawing

AI summary

A DC-DC converter includes independent first and second outputs to drive respective first and second loads from a common boost module. In one embodiment, a first linear regulator controls a first controlling device for the first output and a second linear regulator controls a second controlling device for the second output. The load requiring the higher voltage controls the boost module.