DC-DC Converter Control Circuit for Stable Output Current

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional DC-DC converters face challenges in maintaining a constant output current due to fluctuations in the strength and frequency of the ripple component of the inductor current, which affects the stability and efficiency of the output current.

Innovation Solution

A novel DC-DC converter control circuit that includes a first feedback circuit to detect the direct-current component of the inductor current, a second feedback circuit to detect the alternating-current component, a synthesis circuit to combine these feedbacks, a reference voltage generator, a comparator to adjust switching times, and a driver circuit to control switching elements, ensuring the ripple component's strength and frequency are maintained within a stable range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional DC-DC converter control circuits are used to maintain constant output current, then the average output current can be kept constant for a predetermined time period, but the output current itself cannot be kept constant due to fluctuations in the strength of the ripple component

Engineering Contradiction:
Improveoutput current stabilityVSAvoidripple component fluctuation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The feedback control is segmented into two independent loops: an inner current control loop that directly controls the inductor current, and an outer voltage control loop that regulates the output voltage. This segmentation allows each loop to independently handle its control objective, preventing ripple fluctuations from affecting output current stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dual feedback mechanisms: current feedback through the inner loop that senses inductor current and adjusts the PWM duty cycle accordingly, and voltage feedback through the outer loop that monitors output voltage and adjusts the reference current. These feedback loops continuously counteract ripple component fluctuations to maintain stable output current.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the inductor current ripple component strength fluctuates according to input and output voltage changes, then the converter adapts to varying operating conditions, but the output current cannot be kept constant

Engineering Contradiction:
Improveoperating condition adaptationVSAvoidoutput current constancy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The inner current control loop continuously senses the inductor current and compares it with the reference current generated by the outer voltage loop. This feedback mechanism dynamically adjusts the PWM duty cycle to compensate for voltage variations, maintaining constant output current while adapting to different operating conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit dynamically adjusts the PWM duty cycle parameter based on real-time voltage conditions. The outer voltage loop generates a reference current that adapts to output voltage changes, and the inner current loop translates this into appropriate duty cycle adjustments, allowing the system to maintain constant output current across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the frequency of the ripple component fluctuates, then the converter responds to changing load and voltage conditions, but the output current stability is compromised

Engineering Contradiction:
Improveload condition responseVSAvoidoutput current stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The inner current control loop operates continuously at a fixed switching frequency, ensuring uninterrupted current regulation. This continuous control action maintains stable output current even when load conditions change, as the fixed-frequency switching provides consistent regulation without frequency-induced fluctuations.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The control circuit maintains a fixed switching frequency parameter while dynamically adjusting the PWM duty cycle. This approach allows the system to respond to load changes through duty cycle modulation rather than frequency variation, preserving output current stability while maintaining adaptability to changing conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8760139B2DC-DC converter control circuit and DC-DC converter including same
Publication Date: 2014.06.24 NISSHINBO MICRO DEVICES INC
  • US8760139B2 patent drawing
  • US8760139B2 patent drawing
  • US8760139B2 patent drawing

AI summary

A DC-DC converter control circuit, to control a DC-DC converter having an inductor and two switches, including a first feedback circuit; a second feedback circuit; a synthesis circuit to add a first feedback voltage indicating a DC component of an inductor current based on an output current of the DC-DC converter and a second feedback voltage indicating an AC component thereof to generate a third feedback voltage; a comparator to compare the third feedback voltage with a reference voltage to output a comparison result; and an on-time adjusting circuit to adjust on/off time of the switches based on the comparison result for outputting a control signal depending on the adjusting result. The second feedback voltage is generated based on a difference between input and output voltages of the DC-DC converter when the control signal is low and based on the output voltage when the control signal is high.