DC/DC Converter Control Method for CCM DCM Mode Transition Stability

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Solution Overview

Problem

DC/DC converters face performance degradation when transitioning between continuous conduction mode (CCM) and discontinuous conduction mode (DCM) due to inadequate regulation, leading to instability and harmonic distortions, and existing solutions either require additional costly components or compromise performance in one mode for the sake of stability in the other.

Innovation Solution

A control method for DC/DC converters that includes steps to estimate the current operating mode and adjust the control signal accordingly, incorporating correction steps for both CCM and DCM, using a mode estimator to determine the appropriate correction based on calculated theoretical duty cycles and actual operating conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dual voltage/current regulation is implemented to maintain stability during mode transitions, then regulation performance is improved, but device complexity and cost increase due to additional components

Engineering Contradiction:
Improveregulation stabilityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit is designed to perform multiple functions: it detects the operating mode (CCM or DCM), estimates the load value, calculates appropriate duty cycles for both modes, and selectively applies correction factors. This multi-functional approach eliminates the need for separate dual voltage/current regulation circuits while maintaining regulation stability during mode transitions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention changes the control parameters dynamically based on the detected operating mode. It calculates a first duty cycle for CCM and a second duty cycle for DCM, then applies appropriate correction factors (first or second correction factor) based on the estimated load value. This parameter adaptation allows stable regulation across mode transitions without adding hardware complexity.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If exclusively voltage regulation is implemented to simplify the control system, then device complexity is reduced, but performance in discontinuous conduction mode degrades with very low response time

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidresponse time
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The control system dynamically adapts its behavior based on the operating mode. It detects whether the converter is in CCM or DCM, then applies mode-specific correction factors to the duty cycle. This dynamic adaptation enables the simple voltage regulation system to achieve fast response times in DCM while maintaining stability in CCM, resolving the trade-off between simplicity and performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the output voltage and the detected operating mode to adjust the duty cycle. By monitoring the mode transitions and applying appropriate correction factors based on estimated load values, the simple voltage regulation system achieves responsive control in DCM without requiring complex current regulation hardware.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If load variations are not controlled during mode transitions, then ease of operation is maintained, but regulation performance degrades due to instability and harmonic distortions

Engineering Contradiction:
Improveautomatic mode handlingVSAvoidregulation performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control unit automatically detects the operating mode and estimates the load value without external intervention. It self-adjusts by selecting the appropriate duty cycle and correction factor based on the detected mode and load conditions. This self-service capability maintains ease of operation while preventing regulation degradation during mode transitions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary estimation of the load value and calculates the appropriate duty cycle and correction factor before mode transitions occur. By anticipating the mode change and preparing the appropriate control parameters in advance, the system prevents regulation instability and harmonic distortions while maintaining automatic operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3384589B1Method for controlling a dc/dc converter and dc/dc converter for implementing such a control method
Publication Date: 2019.08.21 SAFRAN ELECTRONICS & DEFENSE (FR)
  • EP3384589B1 patent drawingFigure 1~2
  • EP3384589B1 patent drawingFigure 3
  • EP3384589B1 patent drawingFigure 4

AI summary

The present invention relates to a method for controlling a DC/DC converter comprising an energy accumulation element (20), an energy storage element (30) and a switching element (10), said control method comprising the following steps implemented by a control unit (40): - a step E100 of generating a control signal for controlling the switching element (10) having a cyclic ratio α depending on information on the electrical conditions at the output of said converter, - a step E200 of controlling said switching element (10) by means of said control signal, - a step E300 of correcting said control signal for a DC conduction mode, - a step E400 of correcting said control signal for a discontinuous conduction mode, - a step E500 of estimating the current operating mode of said converter in order to control the implementation of either correction step E300 or correction step E400, depending on the current estimated operating mode. The present invention also relates to a DC/DC converter for implementing said control method.