Multiphase DC-DC Converter Data Bus Current Sharing

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Solution Overview

Problem

Existing multiphase DC-DC converters require additional circuitry for current sharing and phase shifting, leading to delays and increased board area due to the need for a master controller to communicate with each phase, which limits their performance in high-performance power supplies.

Innovation Solution

A multiphase DC-DC converter architecture that uses a data bus for current-sharing information transfer between phases, allowing each phase to independently determine and control its output current based on shared information, eliminating the need for a master controller and reducing communication overhead.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a master controller is used to regulate current of multiple phases, then current sharing can be achieved, but communication delay and board area increase

Engineering Contradiction:
Improvecurrent sharingVSAvoidcommunication delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system divides the control function into autonomous segments where each phase controller independently performs current sharing control without relying on a centralized master controller. This segmentation eliminates communication delays associated with master-controller-based architectures while maintaining effective current sharing through local decision-making based on shared current information.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each phase controller serves itself by autonomously determining its own current reference based on information from other phases. The controllers self-regulate their output currents without external master control, reducing communication overhead and delay while achieving coordinated current sharing across all phases.

Inventive Principle:
Principle #25Self-service

2Reliability

If a master controller communicates with each phase, then current regulation is achieved, but board area increases due to dedicated traces

Engineering Contradiction:
Improvecurrent regulationVSAvoidboard area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The system merges the control functions of all phases into a distributed architecture where each controller operates autonomously. This eliminates the need for dedicated communication traces from a master controller to each phase, reducing board area while maintaining effective current regulation through shared current information on a common bus.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each phase controller performs multiple functions including current sensing, current reference determination, and output regulation autonomously. This multi-functionality eliminates the need for separate master controller and dedicated communication traces, reducing board area while achieving reliable current regulation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If digital control is used with master controller architecture, then design flexibility increases, but communication complexity and board area increase

Engineering Contradiction:
Improvedesign flexibilityVSAvoidcommunication complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The digital control system is segmented into autonomous phase controllers that independently perform current sharing control. This segmentation simplifies communication architecture by eliminating the need for complex master-controller-to-phase communication protocols while preserving design flexibility through programmable current reference determination in each phase.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7479772B2Active current sharing multiphase DC-DC converter
Publication Date: 2009.01.20 THE REGENTS OF THE UNIVERSITY OF COLORADO
  • US7479772B2 patent drawing
  • US7479772B2 patent drawing
  • US7479772B2 patent drawing

AI summary

A converter module for use as a phase in a multiphase DC-DC converter having a data bus for transferring current-sharing information is provided. The converter module includes a power stage and a controller. The power stage comprises an input for receiving an input voltage and an output for providing an output voltage and an output current. The controller is coupled to the power stage to receive a feedback signal from the power stage. The controller further comprises a data bus port configured to receive the current-sharing information from the data bus and provide updated current-sharing information to the data bus.