DC-DC Converter Dead-Time Optimization via Body Diode Detection

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Solution Overview

Problem

DC-DC converters in complex electronic devices face significant switching losses due to body diode conduction, especially at high frequencies, caused by imperfect switching time instances leading to current flow through parasitic body diodes, which are exacerbated by PVT variations.

Innovation Solution

Implementing a power switch timing control system that dynamically adjusts switching delays based on measured body diode conduction using a body diode conduction sensor and dead time control unit, optimizing switching operations to minimize body diode conduction durations and prevent shoot-through currents across process, voltage, and temperature variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switching frequency is increased to improve productivity, then conversion speed increases, but body diode conduction losses increase due to imperfect switching timing

Engineering Contradiction:
Improveconversion speedVSAvoidbody diode conduction losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements dynamic dead-time adjustment where the non-overlapping time between complementary switch signals is adaptively modified based on detected body diode conduction. The system transitions from fixed timing to dynamic timing control, allowing the dead-time to vary with operating conditions to minimize energy losses while maintaining high-frequency operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback control by detecting body diode conduction events and using this information to adjust the dead-time parameter. The detection circuit monitors switch node voltage to identify when body diodes conduct, and this feedback signal modifies the timing of complementary switches to prevent future conduction, creating a closed-loop optimization system.

Inventive Principle:
Principle #23Feedback

2Device complexity

If fixed power switch timing is used to simplify control, then device complexity is reduced, but efficiency deteriorates under PVT variations

Engineering Contradiction:
Improvecontrol complexityVSAvoidswitching losses
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The system implements self-adjustment by automatically detecting its own performance degradation (body diode conduction) and correcting its own timing parameters without external intervention. The control circuit monitors its own switching behavior and autonomously modifies dead-time to optimize efficiency, making the system self-tuning to PVT variations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent dynamically changes the timing parameter (dead-time) in response to detected body diode conduction events. The system modifies the non-overlapping time between complementary switches based on operating conditions, allowing the converter to adapt to process, voltage, and temperature variations by adjusting critical timing parameters.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If dead-time is increased to prevent shoot-through currents, then reliability improves, but switching losses increase due to extended body diode conduction

Engineering Contradiction:
Improveshoot-through preventionVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system transitions from static dead-time to dynamic dead-time adjustment. The non-overlapping time between complementary switches is continuously adapted based on detected body diode conduction, allowing the system to use minimal dead-time when conditions permit and increase it only when necessary to prevent shoot-through, optimizing both reliability and efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Instead of applying a conservative excessive dead-time that always prevents shoot-through but causes continuous losses, the system applies partial action by adjusting dead-time only when body diode conduction is detected. The system uses minimal intervention necessary to prevent harmful effects, reducing unnecessary energy losses while maintaining reliability.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9712046B2Dead-time optimization of DC-DC converters
Publication Date: 2017.07.18 INFINEON TECHNOLOGIES AG
  • US9712046B2 patent drawing
  • US9712046B2 patent drawing
  • US9712046B2 patent drawing

AI summary

Representative implementations of devices and techniques determine the timing of switches associated with a dc-dc converter. The determination is based on a body diode conduction of at least one of the switches, which is detected and used to determine a switching delay.