DC-DC Converter with Segmented Mode Switching for Transient Response

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Solution Overview

Problem

Conventional DC-DC converters, such as the KY converter, have limitations including inability to function as both step-up and step-down converters, poor transient load response due to right-hand zero in transfer functions, and inability to decouple input and output voltages when switches are off.

Innovation Solution

The proposed converter design includes switches S1, S2, and S3 with an inductor L1 and capacitors C1 and C2, allowing for adjustable output voltage between 0 and 2*VIN by controlling switch operations and duty cycles, enabling both step-up and step-down functionality and improved transient load response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a boost circuit is used in the converter, then output voltage ripple and noise are reduced, but transient load response performance deteriorates due to right-hand zero in transfer function

Engineering Contradiction:
Improveoutput voltage ripple and noiseVSAvoidtransient load response
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The converter is divided into two distinct operational modes (first mode and second mode) with different circuit configurations. In the first mode, the circuit operates as a boost converter for step-up conversion. In the second mode, the circuit reconfigures for buck conversion. This segmentation allows the system to achieve low ripple and noise in each mode while providing fast transient response through mode switching.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter employs dynamic reconfiguration of circuit elements through controlled switching of switches between first and second modes. The duty cycle is dynamically adjusted based on whether step-up or step-down conversion is required. This dynamic operation eliminates the fixed right-hand zero characteristic of conventional boost circuits and enables fast transient load response.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the KY converter topology is used, then output voltage ripple is reduced and load response is improved, but the converter can only function as step-up and not step-down

Engineering Contradiction:
Improveoutput voltage rippleVSAvoidstep-up and step-down functionality
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The converter is designed with universal functionality to operate in both step-up (boost) and step-down (buck) modes. By controlling the switching sequence and duty cycle of the switches, the same circuit topology can achieve voltage conversion in both directions. The first mode provides boost conversion when output voltage exceeds input voltage, while the second mode provides buck conversion when output voltage is less than input voltage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The converter dynamically switches between two operational modes to achieve both step-up and step-down functionality. The control circuit adjusts the duty cycle and switching sequence based on the required conversion direction. This dynamic reconfiguration enables a single converter design to replace what would traditionally require separate boost and buck converters.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If switches are turned off in the KY converter, then switching losses are reduced, but input and output voltages cannot be decoupled

Engineering Contradiction:
Improveswitching lossesVSAvoidinput-output voltage decoupling
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The converter separates the input and output voltage paths through distinct circuit configurations in different modes. In the first mode, the input voltage is coupled to the output through the boost configuration. In the second mode, the circuit reconfigures to provide buck conversion with different coupling paths. This segmentation allows for better isolation and decoupling of input and output voltages when switches are in off states, improving reliability.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If the output voltage range is limited to VIN to 2*VIN in KY converter, then circuit complexity is reduced, but adaptability for different voltage requirements is limited

Engineering Contradiction:
Improvecircuit topologyVSAvoidoutput voltage range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The converter achieves universal voltage conversion capability with output voltage ranging from 0 to 2*VIN using the same circuit topology. By controlling the duty cycle and switching mode, the converter can provide buck conversion (0 to VIN) and boost conversion (VIN to 2*VIN). This eliminates the need for different circuit topologies for different voltage ranges while maintaining adaptability to various voltage requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced transient load response and voltage control, allowing the converter to function as both step-up and step-down converter, with faster inductor current rise rates compared to conventional buck converters, effectively addressing the limitations of existing designs.

Implementation Method 1

a third switch S3 electrically coupled to the input port 101 at one terminal and coupled to the output port 102 via an inductor L1 at the other terminal; the inductor L1 electrically coupled between the other terminal of the third switch S3 and the output port 102

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a first capacitor C1 electrically coupled between the first switch S1 and the third switch S3; an output capacitor C2 electrically coupled between the output terminal and ground

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8289007B2Power converters and methods for converting an input signal to an output voltage
Publication Date: 2012.10.16 MONOLITHIC POWER SYSTEMS INC
  • US8289007B2 patent drawing
  • US8289007B2 patent drawing
  • US8289007B2 patent drawing

AI summary

Power converters and associated methods of operation are disclosed herein. In one embodiment, a power converter includes a first switch and a second switch electrically coupled to the first switch in series. The first switch is electrically coupled to a first node and to a second node via the second switch. The power converter further includes a capacitor and a third switch electrically coupled to the first node and to the second node via the capacitor and the second switch. The third switch has a linear-active region of operation.