DC-DC Converter ON-Time Compensation for Frequency Stability

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Solution Overview

Problem

Conventional buck converters experience efficiency losses due to frequency shifts caused by changes in current consumption, leading to suboptimal voltage conversion in constant ON-time control mode.

Innovation Solution

Incorporating a compensator that adjusts the ON-time duration of the switch based on the output current, thereby maintaining the desired frequency setpoint and improving efficiency by reducing switching frequency during heavy load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If constant ON-time control mode is used, then switching frequency is maintained at a desired setpoint, but efficiency losses occur due to frequency shifts caused by changes in current consumption

Engineering Contradiction:
Improvefrequency stabilityVSAvoidefficiency losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism where the actual switching frequency is monitored and compared to the desired setpoint frequency. Based on this comparison, the ON-time duration is dynamically adjusted to compensate for frequency deviations caused by varying load conditions, thereby maintaining both frequency stability and efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from a static constant ON-time control to a dynamic control mechanism where the ON-time duration varies based on real-time frequency measurements and load conditions, allowing the converter to adapt and maintain optimal efficiency across different operating points

Inventive Principle:
Principle #15Dynamics

2Reliability

If ON-time duration is increased during heavy load conditions, then frequency stability is improved, but switching frequency decreases

Engineering Contradiction:
Improvefrequency stabilityVSAvoidswitching frequency
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent dynamically changes the ON-time duration parameter based on load conditions and frequency deviations. During heavy load conditions, the ON-time is increased to maintain frequency stability, while under lighter loads, the ON-time is reduced to maintain higher switching frequency, thus adapting the parameter to optimize both stability and speed

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11177730B2On-time compensation in a power converter
Publication Date: 2021.11.16 INFINEON TECH AUSTRIA AG
  • US11177730B2 patent drawing
  • US11177730B2 patent drawing
  • US11177730B2 patent drawing

AI summary

An apparatus such as a DC-DC power converter including a switch, an ON-time controller, and a compensator operates in a constant ON-time control mode. Over multiple control cycles, the ON-time controller controls an ON-time duration of activating the switch and generation of an output voltage to power a dynamic load. The compensator, in communication with the ON-time controller, adjusts the ON-time duration of activating the switch depending on a magnitude of output current delivered by the output voltage to the dynamic load. For example, during heavier load conditions when the dynamic load consumes a higher amount of current, and in which internal resistive losses of the power supply become more substantial, the compensator increases the ON-time duration of activating the switch, resulting in operation of the power supply and switch closer to a desired frequency setpoint.