DC-to-DC Converter Efficiency via Predicted Load Current Analysis

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Solution Overview

Problem

There is a need for improved power efficiency in electronic circuits and systems, particularly in mobile devices, to extend battery life without increasing device size or weight, as current technologies do not effectively manage power consumption based on varying image loads and display requirements.

Innovation Solution

A method that analyzes the current draw of images to be displayed and adjusts the circuitry by switching between single and dual DC-to-DC converters, including boost, buck, and buck-boost converters, to maintain high efficiency across different operating conditions, using a power efficiency controller to regulate the on/off states of the converters based on threshold values and current mode pulse width modulation feedback control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single DC-to-DC converter is used, then device complexity is reduced, but power efficiency deteriorates when load current falls outside optimal range

Engineering Contradiction:
Improveconverter configurationVSAvoidpower efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between single converter mode and dual converter mode based on real-time load current conditions. When load current exceeds the optimal range of a single converter, the system activates a second converter to share the load, maintaining high efficiency. This dynamic reconfiguration resolves the contradiction by adapting the converter configuration to match operational demands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power supply system is designed to perform multiple functions: it can operate with a single converter for low-to-moderate loads and switch to dual converter operation for high loads. This multi-functionality allows the system to maintain power efficiency across a wide range of operating conditions without requiring separate dedicated circuits for different load scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If dual DC-to-DC converters are used, then power efficiency is improved across varying loads, but device complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidconverter configuration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The power conversion function is segmented into two separate DC-to-DC converters rather than using one oversized converter. Each converter can be independently controlled and optimized for specific operating ranges. This segmentation allows the system to achieve high efficiency across varying loads while managing complexity through modular design and independent control of each converter unit.

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If converter switching is implemented, then power efficiency is improved, but control complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidcontrol circuitry
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control system continuously monitors load current and uses feedback to determine when to switch between single and dual converter modes. Based on the monitored load conditions, the controller activates or deactivates the second converter to maintain optimal efficiency. This feedback mechanism automates the switching decision, reducing manual intervention while maintaining power efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system automatically manages the converter switching based on pre-defined efficiency thresholds and current conditions. The system self-regulates by monitoring its own operational state and making appropriate configuration changes without external intervention, thereby improving efficiency while minimizing the complexity of external control requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances power efficiency by optimizing power consumption based on image requirements, extending battery life and maintaining high efficiency across varying load currents and frequencies, thereby reducing power consumption and increasing device runtime.

Implementation Method 1

DC-to-DC converter includes two boost converter circuits

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

current mode pulse width modulation feedback control

Methodology Applied
Scientific EffectPulse width modulation:

Data Source

PatentUS10283076B1Operating multiple DC-to-DC converters efficiently by using predicted load information
Publication Date: 2019.05.07 IML HONG KONG LTD
  • US10283076B1 patent drawing
  • US10283076B1 patent drawing
  • US10283076B1 patent drawing

AI summary

A technique analyzes an image to be displayed on a screen, before it is displayed, to determine a current draw of that image on the screen. Based on this analysis, adjustments can be made to the circuitry so that when the image is displayed, it is done so more efficiently. In a specific implementation, a DC-to-DC converter includes two boost converter circuits. Based on the analyzed image, the technique turns on a single boost converter when the current draw of that image is below an identified current threshold level, and turns on two boost converters when above the identified current threshold level.