Fixed Frequency DC-DC Converter Asynchronous Pulse Injection

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Solution Overview

Problem

Fixed frequency DC to DC converters face challenges in regulating output voltage during abrupt changes in load current, leading to voltage dips and overshoots due to depletion of inductor energy, which existing solutions struggle to address effectively without increasing system cost and size.

Innovation Solution

The implementation of an asynchronous pulse injection circuit that injects additional pulses into the PWM signal stream in response to detected load current transients, allowing the DC to DC converter to react quickly and mitigate inductor energy depletion without requiring additional capacitance, thereby reducing voltage dips and maintaining fixed frequency operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional output capacitance is added to source energy during load transient, then voltage dip magnitude is reduced, but system cost and size increase

Engineering Contradiction:
Improvevoltage regulation during load transientVSAvoidoutput capacitance size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The control circuit performs preliminary action by detecting the load transient condition before significant voltage dip occurs and proactively generates an extended PWM pulse to replenish inductor energy in advance. This prevents the need for large output capacitance to compensate for voltage dips, as the energy deficiency is addressed before it fully manifests.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control circuit employs feedback by continuously monitoring the PWM pulse width and comparing it against expected values during load transient conditions. Based on this feedback, the circuit dynamically extends the PWM pulse duration to ensure sufficient inductor energy replenishment, achieving voltage regulation without requiring additional output capacitance.

Inventive Principle:
Principle #23Feedback

2Reliability

If variable frequency PWM is used to address load transient response, then voltage regulation improves, but implementation difficulty increases for synchronized systems

Engineering Contradiction:
Improveload transient responseVSAvoidcontrol circuit implementation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit segments the PWM control into two independent parts: a fixed frequency clock signal generator and a pulse width extension mechanism. The clock signal maintains constant frequency for system synchronization, while the extension circuit selectively lengthens individual PWM pulses during load transients. This segmentation allows improved transient response without compromising frequency stability or increasing implementation complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit introduces an intermediary pulse extension mechanism between the fixed frequency clock and the power switch. This intermediary selectively extends PWM pulse duration based on load transient detection, mediating between the need for fixed frequency operation and the requirement for improved transient response. The intermediary adds functionality without requiring a complete variable frequency control architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If fixed frequency PWM control is used, then system synchronization is maintained, but voltage dip magnitude increases during load transient

Engineering Contradiction:
Improveswitching frequency stabilityVSAvoidoutput voltage stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control circuit applies dynamics by maintaining fixed frequency operation under normal conditions and dynamically extending PWM pulse duration when load transients are detected. The extension amount is dynamically adjusted based on the severity and duration of the transient condition, allowing the system to adapt to changing load requirements while preserving the benefits of fixed frequency control for system synchronization.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the magnitude and duration of voltage dips and overshoots, improving load transient response and potentially reducing the need for additional output capacitance, thus enhancing voltage regulation and system efficiency.

Implementation Method 1

a pulse width modulated switching control signal is provided to selectively operate one or more switching devices in a DC to DC converter

Methodology Applied
Scientific EffectPulse Width Modulation:

Implementation Method 2

an error amplifier which generates an output error control signal by comparison of an output voltage feedback signal to a reference voltage signal

Methodology Applied
Scientific EffectVoltage Comparison:

Implementation Method 3

many DC to DC converter architectures employ an output inductor providing current to the load, and switching operation of the converter switch or switches selectively connects the inductor to the source of input power

Methodology Applied
Scientific EffectInductor Energy Storage: Inductor

Implementation Method 4

DC to DC converters typically include one or more switching devices operated by pulse width modulated switching control signals

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS9348345B2Fixed frequency DC to DC converter control circuit with improved load transient response
Publication Date: 2016.05.24 TEXAS INSTRUMENTS INC
  • US9348345B2 patent drawing
  • US9348345B2 patent drawing
  • US9348345B2 patent drawing

AI summary

Analog pulse width modulation (PWM) control circuits and techniques are presented for improving output voltage load transient response in controlling DC to DC conversion systems in which a transient detector circuit restarts a PWM carrier ramp waveform to initiate asynchronous injection of a pulse between the regular periodic PWM pulses in a fixed frequency pulse stream to mitigate the effect of output inductor energy depletion on output voltage.