DC-DC Converter Ripple Reduction via Dual Amplifier Control

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Solution Overview

Problem

Comparator-type DC-DC converters experience ripple voltage issues due to input voltage and capacitor equivalent series resistance, leading to errors between the average output voltage and the reference voltage, which are not effectively mitigated by existing control methods.

Innovation Solution

A DC-DC converter design incorporating a first amplifier to amplify the difference between a reference voltage and a feedback voltage, a second amplifier to amplify the integrated feedback voltage, and a controller to adjust the output voltage based on the amplified differences, ensuring the average voltage converges to the reference voltage by controlling the switching circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a comparator-type control circuit is used to regulate output voltage, then the control circuit is simple in structure, but ripple voltage occurs due to input voltage variations and capacitor ESR, causing errors between average output voltage and reference voltage

Engineering Contradiction:
Improvecontrol circuit structureVSAvoidoutput voltage accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The control circuit is segmented into two functional parts: a comparator for basic voltage comparison and an error amplifier for precision correction. The comparator generates a preliminary control signal based on simple threshold comparison, while the error amplifier processes the difference between reference voltage and feedback voltage to generate a correction signal that eliminates ripple effects and ESR-induced errors, thereby improving output voltage accuracy without substantially increasing overall circuit complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An error amplifier is introduced as an intermediary component between the feedback voltage and the control signal generation. This intermediary amplifies the voltage difference between the reference voltage and feedback voltage, acting as a mediator that corrects the errors caused by ripple voltage and capacitor ESR before the final control signal is generated, thus improving measurement precision while maintaining reasonable circuit complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the transistor T1 is turned on for a constant specific period of time, then the control signal generation is simple, but the output voltage deviates from the reference voltage due to ripple voltage effects

Engineering Contradiction:
Improvecontrol signal generationVSAvoidoutput voltage stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

A feedback mechanism is implemented where the output voltage is continuously monitored and fed back to the error amplifier. The error amplifier compares the feedback voltage with the reference voltage and adjusts the control signal accordingly. This feedback loop ensures that even when the transistor is switched for constant periods, the output voltage remains stable and converges to the reference voltage by compensating for ripple effects and ESR variations

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The error amplifier performs preliminary action by pre-correcting the voltage difference between reference and feedback voltages before the control signal is applied to the switching transistor. This preliminary correction of the error signal ensures that the subsequent constant-time switching operation produces the desired stable output voltage, preventing deviation before it occurs

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the voltage difference between the average output voltage and the reference voltage, stabilizing the output and minimizing ripple components, thereby maintaining the output voltage at the target reference voltage.

Implementation Method 1

a first amplifier 22a amplifying a first voltage difference between a first reference voltage and a feedback voltage corresponding to an output voltage

Methodology Applied
Scientific EffectVoltage amplification:

Implementation Method 2

a second amplifier 23a amplifying a second voltage difference between an integrated value of the feedback voltage and the first reference voltage

Methodology Applied
Scientific EffectVoltage integration:

Implementation Method 3

a second amplifier 23a amplifying a second voltage difference

Methodology Applied
Scientific EffectVoltage amplification:

Implementation Method 4

a controller 24 controlling a switching circuit to change the output voltage when the first voltage difference reaches a second voltage difference

Methodology Applied
Scientific EffectVoltage control: Feedback

Data Source

PatentUS9035632B2DC-DC converter, control circuit, and power supply control method
Publication Date: 2015.05.19 INFINEON TECHNOLOGIES AMERICAS CORP
  • US9035632B2 patent drawing
  • US9035632B2 patent drawing
  • US9035632B2 patent drawing

AI summary

A DC-DC converter includes a first amplifier that amplifies a first difference between a first reference voltage and a feedback voltage corresponding to an output voltage, a second amplifier that amplifies a second difference between the first reference voltage and an integrated value of the feedback voltage, and a controller that controls a switching circuit to change the output voltage when the first difference reaches the second different.