DC-DC Converter Startup Voltage Stabilization

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Solution Overview

Problem

Existing switching regulators face inefficiencies due to unstable supply voltage for control circuits, particularly when the output voltage of the switching regulator is near the threshold voltage, leading to potential erroneous operations from overshoot or undershoot during startup.

Innovation Solution

A power supply apparatus that includes a switching regulator, a control unit, a voltage generation circuit, and a timer circuit, where the control unit is initially driven by a stable supply voltage from the voltage generation circuit during startup and later by the switching regulator's output voltage once it stabilizes, ensuring stable operation and high efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the output voltage of the switching regulator is used as the supply voltage for the control circuit, then power conversion efficiency is improved, but circuit stability deteriorates due to overshoot or undershoot during startup

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcircuit stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies preliminary action by introducing a startup period during which a dedicated startup power supply provides voltage to the control circuit before the switching regulator's output voltage is stable. This preliminary power supply arrangement prevents erroneous operations during startup while allowing the switching regulator to establish stable output voltage, after which the control circuit switches to using the regulator's output voltage for efficient operation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a linear regulator is used to generate supply voltage for the control circuit, then circuit stability is improved, but power conversion efficiency deteriorates

Engineering Contradiction:
Improvecircuit stabilityVSAvoidpower conversion efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies segmentation by dividing the power supply arrangement into two distinct segments: a startup power supply (linear regulator) used during the startup period to ensure stable control circuit operation, and a main power supply (switching regulator output) used after startup for efficient operation. This segmentation allows each power supply to be optimized for its specific operational phase, combining the stability benefits of linear regulation during startup with the efficiency benefits of switching regulation during normal operation.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the supply voltage threshold is set near the output voltage of the switching regulator, then power efficiency is improved, but determination stability deteriorates due to voltage variation

Engineering Contradiction:
Improvepower efficiencyVSAvoiddetermination stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies preliminary action by establishing a predetermined startup period before the control circuit begins using the switching regulator's output voltage. During this startup period, the control circuit is supplied by a dedicated startup power supply, allowing the switching regulator to stabilize its output voltage without the risk of erroneous determination. After the startup period expires, the control circuit switches to using the regulator's output voltage, ensuring stable operation with high efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes the power supply apparatus by providing a stable drive voltage during startup and maintaining high efficiency by switching to the output voltage of the switching regulator once it stabilizes, reducing the risk of erroneous operations and improving overall power conversion efficiency.

Implementation Method 1

a switching regulator which converts an input voltage to a desired output voltage by a switching operation of a switching transistor

Methodology Applied
Scientific EffectSwitching operation:

Implementation Method 2

a timer circuit which measures time elapsed from a start of operation of the switching transistor and which varies an output thereof when a predetermined period of time has elapsed

Methodology Applied
Scientific EffectTime measurement:

Data Source

PatentUS7723971B2Power supply
Publication Date: 2010.05.25 ROHM CO LTD
  • US7723971B2 patent drawing
  • US7723971B2 patent drawing
  • US7723971B2 patent drawing

AI summary

A power supply apparatus includes a switching regulator, a linear regulator, a timer circuit, a control circuit, an inverter, and a switch. The power supply apparatus is a step-down type DC-DC converter which steps down an input voltage inputted to an input terminal and then outputs an output voltage, which has been stepped down, to an output terminal. The timer circuit counts the time elapsed from when a start of the power supply apparatus is instructed by a control signal, and sets an output signal to a high level at a lapse of a predetermined time. When the output signal goes to the high level, the switch turns on and the output voltage is supplied to a power supply terminal of the control circuit.