DC-DC Converter Control Circuit for Transient Voltage Drop Suppression

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Solution Overview

Problem

Existing DC-DC converter control circuits experience significant output voltage drops when load current suddenly increases, due to slow response times in negative feedback control loops, and previously proposed methods struggle to optimize switching frequencies for varying operating conditions.

Innovation Solution

A DC-DC converter control circuit that includes an error amplifier, a voltage reduction comparator, and a PWM signal generator, which generates switch drive signals for an ON time determined by the output voltage before and after a predetermined OFF time, allowing for dynamic adjustment of the switching element's operation when the output voltage drops below a threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a slow response negative feedback control loop is used to stably operate the DC-DC converter, then stability is improved, but output voltage drops considerably when load current increases suddenly

Engineering Contradiction:
ImprovestabilityVSAvoidoutput voltage stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The voltage reduction comparator detects output voltage drops before they become critical and triggers the PWM signal generator to switch to a transient response mode. This preliminary detection and trigger mechanism activates corrective action (adjusting ON/OFF times) before the output voltage can drop significantly, thus preventing considerable voltage drops while maintaining normal stable operation under regular conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control circuit dynamically switches between two operating modes: normal PWM control mode for stable operation and transient response mode for rapid correction. The PWM signal generator adjusts the ON time and OFF time of the switching element based on real-time voltage conditions, enabling the system to adapt its response characteristics to different operating states and resolve the contradiction between stability and rapid response.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a fixed frequency PWM control is used, then the control is simple, but it is difficult to optimize switching frequency for varying operating conditions

Engineering Contradiction:
Improvecontrol complexityVSAvoidswitching frequency optimization
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system transitions from fixed-frequency PWM control to variable-frequency control through the PWM signal generator. When the voltage reduction comparator detects a drop, the generator dynamically adjusts the switching frequency by modifying the ON time based on error amplifier output and setting a predetermined OFF time. This dynamic adjustment enables optimization for varying operating conditions while maintaining relatively simple circuit architecture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the switching frequency parameter dynamically based on operating conditions. The PWM signal generator modifies the ON time parameter according to the error amplifier output voltage and implements a predetermined OFF time, thereby changing the effective switching frequency to optimize performance for different load conditions without requiring complex control logic.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the switching cycle is too long, then the effect of suppressing voltage drop is insufficient, but if the switching cycle is shorter than the ON time period, then the ON condition continues excessively

Engineering Contradiction:
Improvevoltage drop suppressionVSAvoidswitching efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The PWM signal generator dynamically adjusts the ON time parameter based on the error amplifier output voltage level, ensuring the switching cycle is optimized for current conditions. The predetermined OFF time parameter is set to ensure the switching cycle is never longer than necessary, preventing excessive ON conditions while achieving effective voltage drop suppression through adaptive parameter control.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8878508B2DC-DC converter control circuit and control method
Publication Date: 2014.11.04 FUJI ELECTRIC CO LTD
  • US8878508B2 patent drawing
  • US8878508B2 patent drawing
  • US8878508B2 patent drawing

AI summary

A control circuit of a DC-DC converter that has a switching element, including an error amplifier that amplifies a difference between a reference voltage and a feedback voltage corresponding to an output voltage of the DC-DC converter, a voltage reduction comparator that outputs an interrupt signal when the feedback voltage is lower than a voltage reduction threshold that has a value lower than that of the reference voltage, and a pulse-width modulation (PWM) signal generator circuit. The PWM signal generator circuit generates a PWM signal of a predetermined frequency based on the voltage difference when no interrupt signal is generated, or otherwise generates a switch drive signal to activate the switching element for a first period of time corresponding to the difference output by the error amplifier, and to deactivate the switching element for a second period of time after the first period of time has elapsed.