DC-DC Converter Input Current Control Circuit

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Solution Overview

Problem

Existing DC-DC converters face instability and inadequate charging when the consumption current of electronic devices exceeds the rated current of the external power supply, particularly during transient load fluctuations, leading to unstable operation and overcharging of secondary batteries.

Innovation Solution

A DC-DC converter with a control circuit that detects input current and compares it with a predetermined value to control both positive charging current for the secondary battery and negative charging current from the battery to the load, ensuring stable output voltage and appropriate charging during transient load fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the electronic device operates with high current demand exceeding the rated current of the external power supply, then the device can meet peak power requirements, but the operation becomes unstable

Engineering Contradiction:
Improvecurrent supply capabilityVSAvoidoperational stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control circuit proactively monitors the input current and compares it with the rated current before the instability occurs. When the input current approaches the rated current threshold, the control circuit preemptively adjusts the charging current to prevent the device from drawing excessive current, thereby maintaining operational stability during peak power demands

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control circuit continuously monitors the input current from the external power supply and uses this feedback to dynamically adjust the charging current. By comparing the real-time input current with the rated current, the control circuit modulates the charging current to ensure the total current demand does not exceed the power supply's rated capacity, thus preventing operational instability

Inventive Principle:
Principle #23Feedback

2Quantity of substance

If the DC-DC converter continuously charges the secondary battery, then the battery is fully charged, but the battery becomes overcharged

Engineering Contradiction:
Improvecharging amountVSAvoidovercharging damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The control circuit continuously monitors the charging current and battery status, using this feedback to determine when to stop or reduce charging. By comparing the input current with the rated current and monitoring the charging process, the control circuit prevents overcharging by adjusting the charging current based on real-time conditions, ensuring the battery receives appropriate charging without excess

Inventive Principle:
Principle #23Feedback

3Power

If the charging current is increased to meet high power demands, then the power supply capability is improved, but the input current exceeds the rated current of the external power supply

Engineering Contradiction:
Improvepower supply capabilityVSAvoidinput current
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The control circuit dynamically adjusts the charging current based on the real-time input current conditions. When the input current approaches the rated current threshold, the control circuit reduces the charging current to maintain the total current within safe limits. This dynamic adjustment allows the system to optimize power supply capability while preventing the input current from exceeding the external power supply's rated capacity

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7663345B2Circuit and method for controlling DC-DC converter
Publication Date: 2010.02.16 INFINEON TECHNOLOGIES AMERICAS CORP
  • US7663345B2 patent drawing
  • US7663345B2 patent drawing
  • US7663345B2 patent drawing

AI summary

A DC-DC converter for generating a stable output voltage and being applicable to a transient load fluctuation. The DC-DC converter detects an input current, and compares the input current with a rated current of an external power supply. The DC-DC converter controls a positive charging current that is supplied to a secondary battery in accordance with a consumption current of a load so that the input current does not exceed the rated current. The DC-DC converter further controls a negative charging current that is supplied from the secondary battery to the load when the load requires an input current exceeding the rated current.