DC-DC Converter Multi-Function Circuit for Current Detection

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Solution Overview

Problem

Existing DC-DC converter circuits for LED lighting systems operating in critical mode require complex and costly additional circuitry for zero current detection and peak current detection, increasing control circuit complexity and size.

Innovation Solution

A multi-function circuit with a single PIZCD node is introduced, allowing simultaneous detection of zero current and peak current, reducing the need for separate detection circuits and simplifying control logic, using a resistor-diode-capacitor configuration to maintain logic states during voltage transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate zero current detection and peak current detection circuits are used, then detection accuracy is improved, but control circuit complexity and size increase

Engineering Contradiction:
Improvecurrent detection accuracyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines zero current detection and peak current detection functions into a single multi-function circuit that shares common components (resistors, diodes, capacitors, and a single comparator). The circuit uses a single PIZCD node to detect both conditions by monitoring voltage transitions, eliminating the need for separate detection circuits while maintaining detection accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The detection circuit is designed as a universal multi-function circuit that can detect both zero current and peak current conditions using the same hardware components. The single comparator and shared passive components serve multiple detection purposes, reducing overall circuit complexity while providing accurate detection for both operating conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate zero current detection and peak current detection circuits are used, then detection reliability is improved, but board size increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidboard size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges multiple detection functions into a single integrated circuit block that occupies minimal board space. By sharing common components and using a single comparator for both zero current and peak current detection, the overall circuit footprint is significantly reduced while maintaining reliable detection capabilities through proper component selection and circuit design.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If complex detection circuitry is used, then control precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent reduces manufacturing costs by combining multiple detection functions into a single circuit that uses fewer components. The shared resistors, diodes, capacitors, and single comparator reduce component count and assembly complexity, leading to lower manufacturing costs while maintaining precise control through accurate detection of both zero current and peak current conditions.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11612031B2DC-DC converter circuit configuration
Publication Date: 2023.03.21 LUMILEDS SINGAPORE PTE LTD
  • US11612031B2 patent drawing
  • US11612031B2 patent drawing
  • US11612031B2 patent drawing

AI summary

Systems, devices and methods are described herein. A device includes a power stage circuit, a switch and a first circuit. The switch is electrically coupled to the power stage circuit. The first circuit is electrically coupled to the power stage circuit and the switch and has a single output. The first circuit is configured to provide a first circuit output voltage at the single output. The first circuit output voltage has a first level on a condition that the power stage circuit is conducting at a peak current level. The first circuit output voltage has a second level on a condition that the power stage circuit is not conducting.