DC-DC Converter PWM Continuous On-State Control

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Solution Overview

Problem

DC-DC converters face inefficiencies in power conversion when input voltage drops, leading to increased flow-through currents and limited input voltage range for achieving desired output voltages, especially when operating in PWM/PFM switching systems.

Innovation Solution

A DC-DC converter configuration that employs continuous on-state operation of the driving switching element under PWM control when the output voltage is lower than a desired level, using a second comparator to extend on-time and prevent frequent switching, thereby improving power efficiency and widening the input voltage range for desired output voltage generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If PWM control is used, then output voltage control precision is good, but when input voltage is low, the input voltage range for achieving desired output voltage is limited

Engineering Contradiction:
Improveoutput voltage control precisionVSAvoidinput voltage range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts its control strategy based on input voltage levels. For high input voltages, PWM control provides precise output voltage regulation. When input voltage drops below a threshold, the system switches to continuous conduction mode, which maintains the ability to achieve desired output voltages across a broader input voltage range, thereby enhancing adaptability without sacrificing control precision in either operating region

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If switching frequency is increased to maintain output voltage, then output regulation is improved, but power efficiency deteriorates due to increased flow-through current

Engineering Contradiction:
Improveoutput voltage regulationVSAvoidpower efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent uses periodic PWM switching at high input voltages to maintain precise output voltage regulation. When input voltage becomes low, it transitions to continuous conduction mode with reduced or eliminated switching, thereby reducing flow-through current and power losses while still maintaining adequate output regulation through continuous energy transfer, thus resolving the trade-off between regulation precision and power efficiency

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces flow-through currents and enhances power efficiency by maintaining the driving switching element in an on-state when input voltage is low, allowing for a broader input voltage range to achieve desired output voltages, thereby improving power conversion efficiency.

Implementation Method 1

a driving switching element for performing switching to a flow path to flow an electric current through the inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8310219B2DC-DC converter with a PWM mode and a continuously on mode
Publication Date: 2012.11.13 MITSUMI ELECTRIC CO LTD
  • US8310219B2 patent drawing
  • US8310219B2 patent drawing
  • US8310219B2 patent drawing

AI summary

A DC-DC converter including, an inductor; and a driving switching element for performing switching to a flow path to flow an electric current through the inductor; wherein the DC-DC converter drives the driving switching element by PWM control using a PWM control pulse to convert a direct-current input voltage supplied from a direct-current power source and to output a direct-current voltage having a piece of electric potential different from that of the direct-current input voltage, and wherein the DC-DC converter drives the driving switching element by the PWM control under a first condition, and the DC-DC converter makes the driving switching element be in an on-state continuously while the output direct-current voltage is lower than a desired level under a second condition.