DC-DC Converter Ripple Signal Generator for Stability

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Solution Overview

Problem

DC-DC converters using ceramic capacitors with smaller equivalent series resistance (ESR) face stability issues due to reduced ripple signals, which can worsen the accuracy of output signals, and conventional solutions to enhance stability often compromise output accuracy.

Innovation Solution

A DC-DC converter design incorporating a controller, two switches, an inductor, and a ripple signal generator that generates a ripple signal in-phase with the inductor current and resets it to a specific voltage every cycle, using two circuit groups in an interleaving manner to improve stability while maintaining output accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a ceramic capacitor with smaller ESR is used, then the DC-DC converter can operate with modern low-ESR components, but the stability of the converter deteriorates due to reduced ripple signal

Engineering Contradiction:
Improveuse of ceramic capacitorVSAvoidconverter stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent introduces a ripple signal generator as an intermediary component that artificially generates a ripple signal to compensate for the insufficient natural ripple signal produced by low-ESR ceramic capacitors. This mediator restores the necessary ripple signal strength to maintain converter stability without requiring high-ESR capacitors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the parameter of ripple signal characteristics by generating an artificial ripple signal with specific amplitude and frequency characteristics that match the requirements for stable converter operation. The ripple signal generator adjusts the signal parameters to compensate for the low ESR of ceramic capacitors.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If an additional signal path is added to increase ripple signal strength, then the stability improves, but the output signal accuracy deteriorates

Engineering Contradiction:
Improveconverter stabilityVSAvoidoutput signal accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent employs asymmetric circuit configuration where the ripple signal generator is connected in a specific asymmetric manner to the feedback network, allowing the ripple signal to be injected only into the stability-critical path while keeping the output measurement path unaffected. This asymmetric arrangement enables stability improvement without compromising output accuracy.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent segments the signal paths by separating the ripple signal generation function from the output signal path. The ripple signal is generated and injected into the feedback network through dedicated circuitry, while the output signal remains on a separate clean path, preventing degradation of output accuracy.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the ripple signal is continuously generated without reset, then the stability is maintained, but the output voltage accuracy deteriorates due to drift

Engineering Contradiction:
Improveconverter stabilityVSAvoidoutput voltage accuracy
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent implements periodic action by resetting the ripple signal to a specific voltage level at regular intervals (every switching cycle). This periodic reset prevents signal drift while maintaining the ripple signal's stabilizing effect during the active period, thereby preserving both stability and output voltage accuracy.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses feedback mechanisms where the ripple signal generator is controlled by the switching state of the converter, and the reset operation is triggered by feedback from the switching cycle. This feedback ensures the ripple signal is regenerated and reset at appropriate moments to maintain both stability and accuracy.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the stability and accuracy of the DC-DC converter by compensating for the smaller ripple signals, ensuring consistent output voltage levels and improved operational stability.

Implementation Method 1

The inductor is coupled between the first node and an output node, and is configured to receive a first signal from the first node to generate the output signal at the output node

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3667886B1DC-DC converter having higher stability and output accuracy
Publication Date: 2021.12.08 MEDIATEK SINGAPORE PTE LTD
  • EP3667886B1 patent drawingFigure 1
  • EP3667886B1 patent drawingFigure 2
  • EP3667886B1 patent drawingFigure 3

AI summary

The present invention provides a DC-DC converter, wherein the DC-DC converter includes a controller, a first switch, a second switch, an inductor and a ripple signal generator. The controller is configured to generate an up signal and a down signal according to an output signal and a ripple signal. The first switch is coupled between an input voltage and a first node, and is controlled by the up signal. The second switch is coupled between the first node and a reference voltage, and is controlled by the down signal. The inductor is coupled between the first node and an output node, and is configured to receive a first signal from the first node to generate the output signal at the output node. The ripple signal generator is configured to generate the ripple signal, and reset the ripple signal every cycle to a specific voltage.