DC-DC Converter Sub Switch Control Circuit

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Solution Overview

Problem

Existing DC-DC converters face inefficiencies due to the use of comparators for preventing reverse inductor current flow, which results in power consumption and reduced efficiency, especially under light loads, and require additional circuitry for delay compensation.

Innovation Solution

A DC-DC converter design that eliminates the need for comparators by using a sub switch control signal generating circuit with a detection capacitor and charging/discharging circuit to control the sub switch element, reducing power consumption and improving efficiency by directly utilizing capacitor potential for logic circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a comparator is used to detect capacitor potential for preventing reverse inductor current flow, then reverse current prevention is achieved, but power consumption increases and efficiency decreases

Engineering Contradiction:
Improvereverse current preventionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent extracts and removes the comparator component from the circuit entirely. Instead of using a comparator to detect capacitor potential, the invention uses the capacitor potential directly to control the sub switch element, thereby eliminating the source of high power consumption while maintaining reverse current prevention functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The capacitor potential itself is utilized to control the sub switch element without requiring an external comparator. The system uses its own internal signal (capacitor potential) to perform the control function, eliminating the need for additional active components that consume power

Inventive Principle:
Principle #25Self-service

2Loss of time

If a high-speed comparator with short transmission delay time is used, then reverse current flow period is shortened, but power consumption increases significantly

Engineering Contradiction:
Improvereverse current flow periodVSAvoidpower consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The patent removes the high-speed comparator entirely from the system. By using the capacitor potential directly to control the sub switch element, the invention eliminates the transmission delay issue and the associated high power consumption of high-speed comparators

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a comparator with delay compensation method is used, then reverse current prevention is improved, but circuit complexity and area increase

Engineering Contradiction:
Improvereverse current preventionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the comparator and its associated delay compensation circuitry. The simplified direct control method using capacitor potential eliminates the need for complex compensation mechanisms

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a comparator to detect and then compensate for delays, the invention inverts the approach by using the capacitor potential directly without detection or compensation, achieving reverse current prevention through a fundamentally different mechanism

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS8482272B2DC-DC converter
Publication Date: 2013.07.09 MURATA MFG CO LTD
  • US8482272B2 patent drawing
  • US8482272B2 patent drawing
  • US8482272B2 patent drawing

AI summary

A DC-DC converter operates as a step-down chopper using a main switch element, a sub switch element, an inductor and a capacitor. A sub switch control signal generating circuit discharges a capacitor with a voltage that is proportional to a difference between a voltage of a power supply input unit and a voltage of a power supply output unit when a PGATE signal is at an “L” level, and charges the capacitor with a voltage that is proportional to the voltage of the power supply output unit when an NGATE signal is at an “H” level. The sub switch element is forcibly turned off and reverse flow of an inductor current is prevented even at the time of a light load as a result of the voltage of the capacitor being generated as an NCTL signal. Thus, reverse flow of an inductor current is prevented and a high-efficiency DC-DC converter is provided without the use of a high-speed comparator or any other kind of comparator.