DC-DC Converter Switched-Capacitor On-Time Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing DC-DC converter topologies experience output voltage ripple noise due to variable frequency, which is difficult to filter effectively, especially when dealing with variable loads and different input and output voltages.

Innovation Solution

The implementation of a DC-DC converter topology that includes a first feedback loop for adjusting the duty cycle and a second feedback loop with a switched-capacitor circuit to adjust the switching frequency, allowing for stable output node voltage ripple that can be easily filtered, using a frequency-locked loop to maintain a target switching frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a feedback circuit is used to adjust power based on variable load, then the converter can adapt to different loads, but output voltage ripple with variable frequency is generated that is difficult to filter

Engineering Contradiction:
Improveadaptability to variable loadVSAvoidoutput voltage ripple noise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements an adaptive on-time control mechanism where the switch on-time dynamically adjusts based on feedback from the output voltage. The control circuit modifies the on-time parameter in response to load changes while maintaining a fixed switching frequency, thereby adapting to variable loads without generating variable frequency ripple. This dynamic adjustment of the on-time parameter (equation: Vout = (Ton/Toff) * Vin) allows the converter to maintain stable output voltage across different load conditions while keeping the ripple frequency constant for effective filtering.

Inventive Principle:
Principle #15Dynamics

2Power

If conventional DC-DC converter topology is used, then the converter can handle power conversion, but the output voltage ripple has variable frequency that adds noise to the electrical system

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidnoise in electrical system
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the control parameter from duty cycle to on-time while maintaining fixed switching frequency. By controlling the on-time duration directly rather than using variable duty cycle, the converter achieves stable output voltage with constant frequency ripple. The on-time is adjusted according to the feedback voltage to maintain proper output voltage level, while the switching frequency remains fixed, resulting in reduced noise in the electrical system.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If duty cycle adjustment is used for feedback control, then output voltage can be regulated, but frequency variance of output node voltage ripple increases

Engineering Contradiction:
Improveoutput voltage regulationVSAvoidfrequency variance of output voltage ripple
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent segments the control function into two independent parts: (1) on-time adjustment for output voltage regulation, and (2) fixed switching frequency maintenance. The feedback control adjusts only the on-time parameter based on output voltage error, while the switching frequency remains fixed. This segmentation allows precise output voltage regulation without affecting the switching frequency, thereby reducing frequency variance of the output voltage ripple.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11374483B2DC-DC converter having a switch on-time control loop with a switched-capacitor circuit for error-based adjustment
Publication Date: 2022.06.28 TEXAS INSTRUMENTS INC
  • US11374483B2 patent drawing
  • US11374483B2 patent drawing
  • US11374483B2 patent drawing

AI summary

An apparatus includes a direct-current to direct-current (DC-DC) converter having an output terminal and at least one electronic switch. The DC-DC converter also includes: 1) a first feedback loop configured to control a voltage at the output terminal by adjusting a first switching parameter of the at least one electronic switch; and 2) a second feedback loop configured to adjust a second switching parameter of the at least one electronic switch. The second feedback loop includes a switched-capacitor circuit configured to determine a threshold signal based on an error between a reference signal and a control signal for the at least one electronic switch. The second feedback loop is configured to adjust the second switching parameter based on a comparison of an on-time signal with the threshold signal.