DC System Fault Detection via Impedance Spectroscopy

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Solution Overview

Problem

Fault detection and localization in DC systems with multiple serially connected sources is complex and time-consuming, often resulting in false positives or unclear results, especially when ground faults are present, and existing methods require individual configuration and reconfiguration of apparatuses, making them impractical for real-world applications.

Innovation Solution

A method and apparatus using impedance spectroscopy with a test AC signal applied to DC systems, allowing for fault detection and localization by comparing response signals with test signals, and employing a weak load and capacitive coupling to ensure non-destructive measurements, enabling the detection of multiple faults and their precise localization in a scalable manner.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If individual testing of each DC source is performed, then fault detection accuracy is improved, but time consumption increases significantly

Engineering Contradiction:
Improvefault detection accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system segments the fault detection task by using signal injection at different locations (positive terminal, negative terminal, and ground) to independently characterize different fault types. Each measurement configuration targets specific fault segments, allowing parallel assessment of multiple potential fault locations without physically testing each component individually.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The test apparatus is designed with multi-functionality to perform multiple measurement configurations using the same hardware. The system can switch between different test signal injection points and measurement modes, enabling a single device to accomplish what would otherwise require multiple specialized testing apparatuses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If additional setup including DC BIAS is used for fault localization, then fault localization capability is improved, but device complexity increases

Engineering Contradiction:
Improvefault localization capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the DC system's own operational characteristics and existing ground references to perform fault localization. Instead of requiring external DC BIAS equipment, the method leverages the natural voltage potentials and ground connections already present in the DC system during normal operation, making the system self-sufficient for diagnostic purposes.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If analysis in time domain reflectometry is used, then fault detection capability is improved, but procedure complexity increases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidprocedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces complex time domain reflectometry analysis with a simpler frequency domain impedance spectroscopy approach. By measuring impedance magnitude and phase across a frequency spectrum and analyzing the characteristics through equivalent circuit modeling, the method achieves fault detection and localization without requiring sophisticated signal processing algorithms or specialized analysis equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If multiple apparatuses are connected and disconnected for different measurements, then comprehensive fault detection is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvecomprehensive fault detectionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The test apparatus is designed as a universal multi-functional device that integrates multiple measurement capabilities into a single unit. It can perform impedance spectroscopy, signal injection, and various measurement configurations all through one apparatus, eliminating the need to connect and disconnect multiple specialized devices while maintaining comprehensive fault detection coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Device complexity

If conventional LCR meter is used without considering ground faults, then simplicity is improved, but reliability deteriorates due to false positives

Engineering Contradiction:
ImprovesimplicityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system applies different measurement strategies tailored to specific measurement locations and fault types. By injecting test signals at different points (positive terminal, negative terminal, ground) and analyzing the local impedance characteristics, the method accurately distinguishes between genuine faults and artifacts caused by ground connections, eliminating false positives while maintaining measurement simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides reliable and precise detection and localization of faults, reducing the complexity of diagnosing faults in large DC systems like PV arrays, allowing for efficient identification of faulty components and preventing production losses and hazards, while being safe and practical for field use.

Implementation Method 1

comparing the response AC signal with the test AC signal to detect a fault and the location of the fault in the DC-system by means of impedance spectroscopy

Methodology Applied
Scientific EffectImpedance spectroscopy: Electrical Impedance Tomography

Implementation Method 2

employing a weak load and capacitive coupling to ensure non-destructive measurements

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentEP3170012B1Method and system of fault detection and localisation in DC-systems
Publication Date: 2022.10.19 EMAZYS APS
  • EP3170012B1 patent drawingFigure 1
  • EP3170012B1 patent drawingFigure 2
  • EP3170012B1 patent drawingFigure 3

AI summary

This disclosure relates to a method of and a system for fault detection and localisation of a fault in a DC-system comprising multiple serially connected DC-sources. The method may comprise an act of connecting a test apparatus to at least one terminal of the DC-system and to DC-system ground. The method encompasses at least one repetition of an act of applying a test AC-signal to one terminal of the DC-system, an act of detecting the response AC-signal to the test AC-signal on either one terminal alone and/or on DC-system ground; and an act of comparing the test AC signal with the response AC-signal to detect a fault and the location of the fault in the DC-system. The system comprises a fault detection and localisation apparatus configured to perform the method disclosed.