Multi-voltage DC Grid Current Limiting Resistor Bypass Switch

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Solution Overview

Problem

Direct current grids face reliability issues due to rapid increases in short-circuit current, which can damage power electronics and destabilize bus voltages, necessitating effective current limiting and voltage stabilization during faults.

Innovation Solution

A multi-voltage level direct current grid system with current-limiting resistor units and bypass switches, where resistor units are activated during faults to limit fault currents and maintain voltage stability, preventing over-currents and ensuring rapid system recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If power electronic converters are introduced to enable flexible operation in direct current grids, then operational flexibility is improved, but system complexity and reliability risks increase due to limited over-current capacity

Engineering Contradiction:
Improveoperational flexibilityVSAvoidsystem reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-configuring current-limiting resistor units and bypass switches in the direct current grid system before faults occur. When a short-circuit fault happens, the bypass switch rapidly transitions the circuit from normal operation mode to fault protection mode, activating the current-limiting resistor unit in advance-prepared configuration to immediately limit fault current and protect power electronic converters, thus maintaining reliability while preserving operational flexibility.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If line impedance is kept small for efficient power transmission, then transmission efficiency is improved, but short-circuit current increases extremely quickly during faults causing damage to power electronics

Engineering Contradiction:
Improvetransmission efficiencyVSAvoidshort-circuit current magnitude
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent introduces current-limiting resistor units as intermediary elements that can be rapidly inserted into the circuit during faults. These resistor units act as mediators between the low-impedance transmission line and the fault point, providing controlled impedance to limit short-circuit current magnitude while preserving the originally low line impedance for normal efficient power transmission. The bypass switch controls the insertion and removal of this intermediary resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If short-circuit current is limited by increasing line impedance, then fault current is reduced, but voltage drop increases and impacts all devices and loads on the direct current bus

Engineering Contradiction:
Improvefault current magnitudeVSAvoidvoltage drop
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The patent applies local quality by placing current-limiting resistor units specifically at locations where short-circuit faults occur (at lead-out wires and transformer connections) rather than uniformly throughout the entire direct current grid. This localized resistance insertion limits fault current at the specific fault point while minimizing voltage drop impact on the broader bus and other connected devices, as the resistance is only active locally during fault conditions.

Inventive Principle:
Principle #3Local quality

4Loss of time

If bypass switches are used for rapid fault response, then fault elimination speed is improved, but device complexity increases due to additional switching components

Engineering Contradiction:
Improvefault response timeVSAvoidsystem complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the bypass switch to perform multiple functions: normally it provides a low-impedance bypass path for efficient power transmission, and during faults it rapidly transitions to insert the current-limiting resistor unit. This multi-functional switch reduces the need for separate dedicated fault-protection components, managing system complexity while achieving rapid fault response through its dual operational modes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively limits fault currents, stabilizes bus voltages, and enhances the reliability of direct current grids by preventing damage to power electronics and enabling rapid fault recovery.

Implementation Method 1

a first current-limiting unit comprising a group of direct current switches, and a first bypass switch and a first current-limiting resistor unit which are connected in parallel

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

a first bypass switch and a first current-limiting resistor unit which are connected in parallel

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS11342744B2Multi-voltage level direct current grid system and control protection method
Publication Date: 2022.05.24 NR ELECTRIC CO LTD
  • US11342744B2 patent drawing
  • US11342744B2 patent drawing
  • US11342744B2 patent drawing

AI summary

A multi-voltage level direct current grid system and a control protection method, the direct current grid system comprising: at least two direct current buses; at least one direct current transformer, one end of which is connected to a first direct current bus while another end is connected to a second direct current bus or a lead-out wire, which may achieve direct current voltage conversion; and at least one lead-out wire current limiter, one end of the lead-out wire current limiter being connected to the second direct current bus while another end is connected to the lead-out wire; the lead-out wire current limiter comprises a first current-limiting unit, and the first current limiting unit comprises a group of direct current switches, as well as a first bypass switch and a first current-limiting resistor unit that are connected in parallel.