DC Hydrogen Power Supply Mode Switching for PV Power Drops

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Solution Overview

Problem

The direct-current hydrogen production power supply in off-grid photovoltaic hydrogen production systems fails to respond timely to sudden drops in photovoltaic power, leading to oscillations and potential shutdowns due to input voltage drops below operational levels, posing safety hazards.

Innovation Solution

A method for self-adaptive control of the direct-current hydrogen production power supply, which determines operation modes based on input voltage and output electrical parameters to switch between Maximum Power Point Tracking (MPPT) and non-MPPT modes, ensuring stability by modifying output parameters and controlling power electronic switching devices based on duty cycle or conduction angle limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the direct-current hydrogen production power supply operates in MPPT mode with a control period greater than 100ms, then the power supply can achieve maximum power point tracking, but it fails to respond timely to sudden drops in photovoltaic power lasting less than 10ms, causing input voltage oscillation and potential shutdown

Engineering Contradiction:
Improvepower tracking efficiencyVSAvoidsystem stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control method dynamically adjusts the operating mode of the power supply based on real-time detection of input voltage changes. When sudden drops are detected, the system transitions from MPPT mode to a voltage-stabilizing mode, and back when normal conditions resume. This dynamic adaptation allows the system to maintain reliability during transient disturbances while preserving MPPT functionality during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback mechanism that continuously monitors the input voltage and detects sudden changes. When the input voltage changes exceed a predetermined threshold, the control method triggers a mode switch to prevent oscillation and shutdown. This feedback loop ensures the system responds appropriately to actual operating conditions, maintaining stability without sacrificing power tracking efficiency during normal operation.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the MPPT control period is extended to ensure stable operation, then the system operates reliably under normal conditions, but it cannot detect and respond to sudden photovoltaic power drops occurring within 10ms

Engineering Contradiction:
Improveoperational stabilityVSAvoidresponse time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The control method prepares for potential sudden drops by implementing a preliminary detection mechanism that monitors input voltage changes continuously. When a sudden drop is anticipated or detected, the system pre-emptively switches from MPPT mode to a protective mode before oscillation can occur. This preliminary action allows the system to maintain long MPPT control periods for stability while still responding quickly to transient events.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts its control period based on operating conditions. During normal stable operation, it uses longer control periods for efficient MPPT. When sudden changes are detected, it transitions to a faster response mode with shorter control periods. This dynamic adjustment resolves the contradiction between maintaining operational stability through longer periods and responding quickly to transient disturbances.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the direct-current hydrogen production power supply operates without additional hardware such as energy storage devices, then the system maintains simplicity and cost-effectiveness, but it lacks the capability to buffer sudden photovoltaic power fluctuations

Engineering Contradiction:
Improvesystem complexityVSAvoidpower supply stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control method enables the power supply to self-regulate and protect itself against sudden photovoltaic power drops without requiring external energy storage devices or complex additional hardware. The system uses its existing control architecture to detect voltage changes and switch operating modes autonomously. This self-service approach maintains system simplicity while improving reliability through intelligent control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes its operational parameters dynamically by switching between different operating modes (MPPT mode and voltage-stabilizing mode) based on real-time conditions. This parameter change strategy allows the power supply to adapt to sudden photovoltaic fluctuations using only control software changes, without adding hardware components. The mode switching effectively buffers power fluctuations while maintaining system simplicity and cost-effectiveness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents shutdowns and ensures stability by adapting to sudden changes in photovoltaic power, maintaining system security and stability without additional hardware, allowing the power supply to resume MPPT operation when power recovers.

Implementation Method 1

A direct-current off-grid photovoltaic hydrogen production system includes a photovoltaic array

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

an electrolyzer

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentEP4243232A1Direct-current off-grid photovoltaic hydrogen production system and method for controlling the same
Publication Date: 2023.09.13 SUNGROW HYDROGEN SCI &TECH CO LTD
  • EP4243232A1 patent drawingFigure 1
  • EP4243232A1 patent drawingFigure 2
  • EP4243232A1 patent drawingFigure 3

AI summary

A direct-current off-grid photovoltaic hydrogen production system and a method for controlling the same are provided. The method is applied to a direct-current hydrogen production power supply in the direct-current off-grid photovoltaic hydrogen production system. The method includes: receiving an output electrical parameter instruction; determining an input voltage of the direct-current hydrogen production power supply, and determining a maximum limit based on a correspondence between the input voltage and the maximum limit; and determining an operation mode of the direct-current hydrogen production power supply based on the output electrical parameter instruction, the maximum limit and a currently outputted electrical parameter of the direct-current hydrogen production power supply, and modifying an actually outputted electrical parameter of the direct-current hydrogen production power supply in the determined operation mode. The operation mode includes an MPPT mode and a non-MPPT mode. Therefore, the direct-current hydrogen production power supply can be self-adaptively controlled, thereby ensuring stability of the direct-current off-grid photovoltaic hydrogen production system while the direct-current hydrogen production power supply is capable of MPPT.