DC Injection Mitigation in Power Converters

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Solution Overview

Problem

The integration of power electronic converters in modern power distribution systems introduces DC injection issues, leading to magnetic core saturation, increased power losses, and distorted current waveforms, particularly due to geomagnetically induced currents, which existing technologies fail to adequately mitigate.

Innovation Solution

A two-stage pulsed square wave generator is used to detect and counter-balance DC injection in power lines by adjusting the timing of positive-going and negative-going square waves based on the direction and magnitude of detected DC, coupled with a power converter that applies these waves to mitigate DC injection and prevent circulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power electronic converters are integrated into the power distribution system to manage power flow efficiency, then power delivery efficiency is improved, but DC injection problems occur causing magnetic core saturation and increased power losses

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidpower losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention extracts and removes the harmful DC component from the power distribution system using a DC blocking module. The module detects DC injection and generates compensating pulsed square waves to counter-balance the DC component, effectively separating and eliminating the harmful element while preserving the useful power transmission function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system applies preliminary anti-action by generating compensating pulsed square waves before the DC component causes severe damage. The DC blocking module continuously monitors for DC injection and immediately applies counter-balancing waves to prevent magnetic core saturation and power losses before they occur.

Inventive Principle:
Principle #9Preliminary anti-action

2Adaptability or versatility

If power electronic converters are integrated into the power distribution system, then power flow management capability is improved, but magnetic core saturation occurs due to DC injection

Engineering Contradiction:
Improvepower flow management capabilityVSAvoidmagnetic core saturation
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The DC blocking module acts as an intermediary between the power electronic converters and the power distribution system. It intercepts and neutralizes DC injection before it reaches transformers and other magnetic components, allowing the converters to maintain their power flow management functions without causing magnetic core saturation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs feedback mechanisms where the DC blocking module continuously monitors the power distribution system for DC injection and dynamically adjusts the generation of compensating pulsed square waves. This closed-loop control ensures that magnetic core saturation is prevented while maintaining adaptability in power flow management.

Inventive Principle:
Principle #23Feedback

3Device complexity

If DC injection is not mitigated, then the power distribution system operates without additional mitigation complexity, but distorted current waveforms and overheating occur

Engineering Contradiction:
Improvemitigation complexityVSAvoiddistorted current waveforms
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The DC blocking module implements self-service by autonomously detecting DC injection and generating appropriate compensating pulsed square waves without requiring external intervention. The module independently monitors the system, identifies DC components, and applies corrections, eliminating distorted current waveforms and overheating risks while adding minimal complexity to the overall system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively mitigates DC injection, reducing power losses and preventing magnetic core saturation, as demonstrated by experimental results showing symmetrical current waveforms and reduced mean line current values after mitigation, thereby enhancing the reliability of power grids.

Implementation Method 1

a two-stage pulsed square wave generator used to generate a train of pulsed square waves. Each cycle of the pulsed square waves includes a positive-going square wave and a negative-going square wave.

Methodology Applied
Scientific EffectPulsed square wave generation:

Implementation Method 2

a detector circuit used to detect the DC on the power line

Methodology Applied
Scientific EffectDC detection:

Implementation Method 3

applying, by the power converter, the train of pulsed square waves to the power line to counter-balance the DC injected into the power line

Methodology Applied
Scientific EffectElectrical compensation:

Data Source

PatentUS11462911B2Detection and mitigation of DC injection on the power grid system
Publication Date: 2022.10.04 SMART WIRES INC
  • US11462911B2 patent drawing
  • US11462911B2 patent drawing
  • US11462911B2 patent drawing

AI summary

The presence of injected DC has harmful consequences for a power grid system. A piecewise sinusoidal ripple voltage wave at the line-frequency that rides on the main capacitor bank of the power converter is observed. This observation leads to a new detection method and mitigation method. A two-stage control circuit is added to the operation of a power converter that controls power line impedance in order to mitigate the injected DC and to block DC circulation. This control computes a correction angle to adjust the timing of generated pulsed square waves to counter-balance the ripple. A functional solution and the results of experiments are presented. Furthermore, an extraction method and three elimination methods for this ripple component are presented to allow dissipation of DC energy through heat and/or electronic magnetic wave, or to allow transformation of this energy into usable power that is fed back into the power grid.