Residual current device for protecting a DC-voltage electrical installation

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Solution Overview

Problem

Residual current devices are not available for DC-voltage electrical installations in environments with strong electromagnetic interference, posing a hazard due to undetected current leakage.

Innovation Solution

A residual current device comprising a current difference measurement module, low-pass filter, full-wave rectifier without threshold, and trip module to detect and respond to DC current leakage, ensuring accurate tripping even in noisy environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a residual current device is used in a DC-voltage electrical installation in an environment with strong electromagnetic interference, then current leakage detection capability is improved, but false tripping due to interference increases

Engineering Contradiction:
Improvecurrent leakage detection capabilityVSAvoidfalse tripping due to electromagnetic interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The low-pass filter is applied before the full-wave rectifier to pre-process the differential current signal, removing high-frequency electromagnetic interference components before they can cause false tripping. This preliminary filtering action ensures that only relevant leakage current signals are processed further.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The full-wave rectifier without threshold acts as an intermediary component that converts the filtered differential current into a unidirectional signal suitable for threshold comparison. This intermediary transformation enables reliable detection of DC leakage currents while being insensitive to the polarity of the input signal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a low-pass filter is applied to filter the differential current, then false tripping due to electromagnetic interference is reduced, but response time to detect actual leakage currents may be delayed

Engineering Contradiction:
Improvefalse tripping due to interferenceVSAvoidresponse time to detect leakage
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The cutoff frequency of the low-pass filter is optimized to balance filtering performance and response speed. By carefully selecting the filter parameters, the system achieves sufficient attenuation of electromagnetic interference while maintaining adequate response time for detecting actual leakage currents.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a full-wave rectifier without threshold is used, then detection accuracy for DC leakage currents is improved, but device complexity increases due to additional components

Engineering Contradiction:
Improvedetection accuracyVSAvoidnumber of operational amplifiers, resistors and diodes
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The mechanical threshold adjustment mechanism is replaced with an electronic full-wave rectifier without threshold, implemented using operational amplifiers, resistors and diodes. This substitution eliminates the need for manual threshold setting while improving detection accuracy for DC leakage currents.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively protects DC-voltage electrical installations from residual currents by accurately detecting and responding to current leakage, preventing hazards while minimizing false tripping due to interference.

Implementation Method 1

a current difference measurement module configured so as to produce a voltage corresponding to a differential current that corresponds to a current difference between the current flowing in the positive contact and the current flowing in the negative contact

Methodology Applied
Scientific EffectElectrical current measurement: Ohm's Law

Implementation Method 2

a low-pass filter configured so as to filter the differential current and emit a filtered current

Methodology Applied
Scientific EffectElectrical filtering: Filter (electronic)

Implementation Method 3

a full-wave rectifier without threshold module configured so as to produce a voltage corresponding to a rectified current that corresponds to the filtered current rectified by the full-wave rectifier without threshold module

Methodology Applied
Scientific EffectFull-wave rectification: Diode

Data Source

PatentUS11807384B2Residual current device for protecting a DC-voltage electrical installation
Publication Date: 2023.11.07 AIRBUS OPERATIONS (SAS)
  • US11807384B2 patent drawing
  • US11807384B2 patent drawing
  • US11807384B2 patent drawing

AI summary

A device includes a current difference measurement module for measuring the difference between a current flowing in a positive contact of the electrical installation and a current flowing in a negative contact of the electrical installation, a low-pass filter for filtering the differential current, a full-wave rectifier without threshold module for rectifying the filtered current and a trip module for emitting a trip command when the rectified current is greater than or equal to a predetermined threshold for a predetermined duration. The device thus makes it possible to protect a DC-voltage electrical installation in a noisy environment.