DC-link Voltage Balancing in Multilevel Inverters

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Solution Overview

Problem

Multilevel inverters face challenges in DC-link voltage balancing, leading to voltage drift, increased harmonics, and electromagnetic interference, with existing methods requiring additional hardware or being limited by assumptions about capacitor currents and voltage fluctuations.

Innovation Solution

A method for real-time DC-link voltage balancing in multilevel inverters using duty cycle adjustment, where the duty cycles are optimized to minimize the difference between desired and expected capacitor voltages, allowing for computationally efficient control without additional hardware, by determining the expected voltage and selecting switching sequences based on an objective function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional power hardware is introduced to balance DC-link voltages, then voltage balancing performance is improved, but system cost and complexity increase

Engineering Contradiction:
ImproveDC-link voltage balancingVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multilevel inverter uses its existing power circuits to balance DC-link capacitor voltages autonomously through optimized switching patterns. The control system adjusts the switching states of available power devices to regulate capacitor voltages without requiring external balancing hardware, making the system self-sufficient for voltage balance maintenance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The existing power circuits of the multilevel inverter are made to serve dual functions: both voltage inversion and DC-link voltage balancing. By optimizing the switching patterns of the inverter's power devices, the same circuits that perform power conversion also actively regulate DC-link capacitor voltages, eliminating the need for dedicated balancing hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If DC-link capacitor voltage drift is not limited, then system operation is simplified, but voltage unbalance leads to device stress and potential collapse

Engineering Contradiction:
Improvesystem operationVSAvoidvoltage stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control system continuously monitors DC-link capacitor voltages and uses this feedback information to adjust switching patterns in real-time. By comparing actual capacitor voltages with reference values, the controller dynamically modifies the operation of power devices to maintain voltage balance, preventing both excessive drift and complete collapse under varying operating conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The switching patterns of the inverter are made dynamic and adaptive rather than fixed. The control system continuously adjusts switching states based on real-time DC-link voltage conditions, allowing the system to automatically adapt to changing operating conditions and maintain voltage balance without manual intervention or complex external hardware.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If conventional SVPWM methods are used without voltage balancing, then control simplicity is maintained, but voltage drift increases harmonics and electromagnetic interference

Engineering Contradiction:
Improvecontrol complexityVSAvoidharmonics and electromagnetic interference
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The switching patterns and duty cycles of the inverter are dynamically adjusted to optimize both voltage balancing and harmonic performance. By modifying switching parameters such as duty ratios and switching sequences based on real-time DC-link voltage conditions, the system simultaneously achieves voltage balance and reduced harmonics without requiring fundamentally different control architecture.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8934276B2DC-link voltage balancing control for multilevel inverters
Publication Date: 2015.01.13 MITSUBISHI ELECTRIC RESEARCH LABORATORIES INC
  • US8934276B2 patent drawing
  • US8934276B2 patent drawing
  • US8934276B2 patent drawing

AI summary

A method for balancing a voltage of an inverter determines an expected voltage of a capacitor based on a voltage of the capacitor at a start of a switching cycle and determines a duty cycle minimizing a value of an objective function representing a difference between the expected voltage of the capacitor and a desired voltage of the capacitor. A switching sequence controlling the inverter is selected based on the duty cycle.