DC Link Voltage Control for Wind Turbine Power Converters

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Solution Overview

Problem

Wind turbines face challenges in maximizing DC link voltage while minimizing losses and ensuring robustness against grid events and maintaining power switching device reliability.

Innovation Solution

A method that monitors rotor speed and determines line-side and rotor-side voltages to control DC link voltage, expanding the rotor speed operating range and adjusting DC link voltage based on these parameters to optimize energy production and reduce component stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the steady state DC link operating voltage set point is set as high as possible to maximize the operating voltage of the DFIG, then the operating voltage is improved, but the robustness against grid events deteriorates and the risk of component failure increases

Engineering Contradiction:
Improveoperating voltageVSAvoidrobustness against grid events
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies dynamics by making the DC link voltage set point adjustable and adaptive rather than fixed. The controller dynamically modifies the DC link voltage set point based on operating conditions, allowing it to be higher during normal operation for maximum power extraction and lower during grid events for protection, thus resolving the contradiction between maximizing voltage and maintaining robustness

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of DC link voltage set point from a constant high value to a variable parameter that adapts to different operating conditions. By monitoring grid events and adjusting the voltage set point accordingly, the system achieves both high operating voltage during normal conditions and robustness during abnormal conditions

Inventive Principle:
Principle #35Parameter changes

2Power

If the steady state DC link operating voltage set point is set as high as possible to maximize the operating voltage of the DFIG, then the operating voltage is improved, but the failure rate of switching devices increases

Engineering Contradiction:
Improveoperating voltageVSAvoidswitching device reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system dynamically adjusts the DC link voltage set point based on real-time operating conditions and grid events. During normal operation, the voltage is maintained at a higher level for maximum power extraction, but during abnormal conditions, the voltage is reduced to protect switching devices, thus resolving the contradiction between operating voltage and device reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a protective mechanism that anticipates potential overvoltage conditions and takes preventive action by lowering the DC link voltage set point before damage can occur to switching devices. This cushioning approach protects components while allowing optimal operation during normal conditions

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If a margin is required between the steady state DC link operating voltage set point and the maximum allowable instantaneous DC link voltage to avoid component failure, then the robustness is improved, but the operating voltage decreases

Engineering Contradiction:
ImproverobustnessVSAvoidoperating voltage
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent eliminates the need for a permanent margin by making the DC link voltage set point dynamic. The system operates at the maximum allowable voltage during normal conditions to maximize power extraction, and only reduces the voltage when necessary to maintain the margin during grid events, thus resolving the contradiction between robustness and operating voltage

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10075114B2System and method for controlling DC link voltage of a power converter
Publication Date: 2018.09.11 GE INFRASTRUCTURE TECH LLC
  • US10075114B2 patent drawing
  • US10075114B2 patent drawing
  • US10075114B2 patent drawing

AI summary

The present subject matter is directed to a system and method for operating an electrical power circuit connected to a power grid. The electrical power circuit has a power converter electrically coupled to a generator. The method includes monitoring a rotor speed of the generator during operation of the electrical power circuit. The method also includes increasing an operating range of the rotor speed of the generator. Further, the method includes determining at least one of a line-side voltage of a line-side converter of the power converter or a rotor-side voltage of a rotor-side converter of the power converter during operation of the electrical power circuit. Another step include controlling, via a converter controller, a DC link voltage of a DC link of the power converter as a function of one or more of the line-side voltage, the rotor-side voltage, and/or the rotor speed.