DC Link Voltage Control to Reduce Motor Magnetic Harmonics
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Solution Overview
Problem
Existing electric motor control systems experience significant magnetic losses due to harmonic content in current and flux waveforms, particularly in high-speed/low-inductance motors, leading to inefficiencies and performance degradation.
Innovation Solution
The system adjusts the DC link voltage based on the rotational speed of the electric motor, using a controller to regulate the magnitude of the DC output voltage provided to the inverter, thereby reducing temporal harmonics and minimizing magnetic losses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If DC link voltage is maintained at high level, then motor power output is improved, but magnetic losses increase due to harmonic content
Solution Approach 1:
The patent applies dynamics by making the DC link voltage adjustable rather than fixed. The voltage source varies the DC link voltage dynamically based on motor operating conditions, allowing optimization of the voltage level to reduce magnetic losses while maintaining required power output. This resolves the contradiction by enabling adaptive voltage control that balances power delivery with loss minimization.
Solution Approach 2:
The patent changes the voltage parameter of the DC link adaptively. By modifying the DC link voltage level according to motor speed and load conditions, the system optimizes the balance between power output and magnetic losses. This parameter change approach allows the system to operate at lower voltages when full power is not needed, thereby reducing harmonic content and associated magnetic losses.
2Loss of energy
If additional filters are added to reduce harmonics, then magnetic losses are reduced, but device complexity increases
Solution Approach 1:
The patent applies self-service by using the existing voltage source to perform the harmonic reduction function. Instead of adding separate filter components, the voltage source itself adjusts its output to minimize harmonics and magnetic losses. This eliminates the need for additional filtering hardware while achieving the desired loss reduction, thereby avoiding increased device complexity.
Solution Approach 2:
The voltage source is given multiple functions: it provides power to the motor and simultaneously performs harmonic reduction to minimize magnetic losses. By making the voltage source multi-functional, the patent eliminates the need for separate filter components, thus reducing device complexity while still achieving loss reduction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively reduces motor harmonics and magnetic losses without the need for additional filters or increased inverter frequency, enhancing motor performance and reliability while maintaining efficiency.
Implementation Method 1
an inverter for converting direct current (DC) power into alternating current (AC) power for an electric motor
Implementation Method 2
a rectifier for converting an alternating current (AC) input voltage into a direct current (DC) output voltage
Implementation Method 3
The system adjusts the DC link voltage based on the rotational speed of the electric motor, using a controller to regulate the magnitude of the DC output voltage provided to the inverter, thereby reducing temporal harmonics and minimizing magnetic losses
Data Source
AI summary
An apparatus and method for reducing motor magnetic losses via reduction of temporal harmonics by control of a direct current (DC) link voltage. In one embodiment, the apparatus includes an inverter for converting DC power into alternating current (AC) power for an electric motor. The apparatus also includes a voltage source, which may take form in a rectifier that is configured to provide the DC output voltage to the inverter via a DC link. The voltage source is configured to adjust a magnitude of the DC output voltage based on a rotational speed of the electric motor. The voltage source may also adjust the magnitude of the DC output voltage based on a power output of the inverter.


