DC Link Voltage Control to Reduce Motor Magnetic Harmonics

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Solution Overview

Problem

Existing electric motor control systems experience significant magnetic losses due to harmonic content in current and flux waveforms, particularly in high-speed/low-inductance motors, leading to inefficiencies and performance degradation.

Innovation Solution

The system adjusts the DC link voltage based on the rotational speed of the electric motor, using a controller to regulate the magnitude of the DC output voltage provided to the inverter, thereby reducing temporal harmonics and minimizing magnetic losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If DC link voltage is maintained at high level, then motor power output is improved, but magnetic losses increase due to harmonic content

Engineering Contradiction:
Improvemotor power outputVSAvoidmagnetic losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the DC link voltage adjustable rather than fixed. The voltage source varies the DC link voltage dynamically based on motor operating conditions, allowing optimization of the voltage level to reduce magnetic losses while maintaining required power output. This resolves the contradiction by enabling adaptive voltage control that balances power delivery with loss minimization.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the voltage parameter of the DC link adaptively. By modifying the DC link voltage level according to motor speed and load conditions, the system optimizes the balance between power output and magnetic losses. This parameter change approach allows the system to operate at lower voltages when full power is not needed, thereby reducing harmonic content and associated magnetic losses.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If additional filters are added to reduce harmonics, then magnetic losses are reduced, but device complexity increases

Engineering Contradiction:
Improvemagnetic lossesVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies self-service by using the existing voltage source to perform the harmonic reduction function. Instead of adding separate filter components, the voltage source itself adjusts its output to minimize harmonics and magnetic losses. This eliminates the need for additional filtering hardware while achieving the desired loss reduction, thereby avoiding increased device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The voltage source is given multiple functions: it provides power to the motor and simultaneously performs harmonic reduction to minimize magnetic losses. By making the voltage source multi-functional, the patent eliminates the need for separate filter components, thus reducing device complexity while still achieving loss reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces motor harmonics and magnetic losses without the need for additional filters or increased inverter frequency, enhancing motor performance and reliability while maintaining efficiency.

Implementation Method 1

an inverter for converting direct current (DC) power into alternating current (AC) power for an electric motor

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

a rectifier for converting an alternating current (AC) input voltage into a direct current (DC) output voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

The system adjusts the DC link voltage based on the rotational speed of the electric motor, using a controller to regulate the magnitude of the DC output voltage provided to the inverter, thereby reducing temporal harmonics and minimizing magnetic losses

Methodology Applied
Scientific EffectHarmonic Reduction:

Data Source

PatentUS12095396B2Reduced motor magnetic losses via reduction of temporal harmonics by control of DC link voltage
Publication Date: 2024.09.17 TRANE INTERNATIONAL INC
  • US12095396B2 patent drawing
  • US12095396B2 patent drawing
  • US12095396B2 patent drawing

AI summary

An apparatus and method for reducing motor magnetic losses via reduction of temporal harmonics by control of a direct current (DC) link voltage. In one embodiment, the apparatus includes an inverter for converting DC power into alternating current (AC) power for an electric motor. The apparatus also includes a voltage source, which may take form in a rectifier that is configured to provide the DC output voltage to the inverter via a DC link. The voltage source is configured to adjust a magnitude of the DC output voltage based on a rotational speed of the electric motor. The voltage source may also adjust the magnitude of the DC output voltage based on a power output of the inverter.