DC Offset Detection in AC Power Lines Using Hall Effect Sensor

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Solution Overview

Problem

Alternating current power lines often experience unwanted DC offset currents due to fault events, leading to unnecessary power consumption, load failures, and mechanical or thermal stresses, necessitating a method to detect and manage such offsets effectively.

Innovation Solution

A control circuit equipped with a Hall Effect current sensor and filter sub-circuit to isolate and analyze the DC component from AC power lines, triggering a relay or alert when the DC offset exceeds a designated threshold, with optional reconditioning and mode-switching capabilities to differentiate between standard and emergency conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a control circuit monitors DC offset current in AC power lines to prevent fault events, then reliability improves, but device complexity increases due to additional sensing and filtering components

Engineering Contradiction:
Improvecircuit reliabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit is segmented into distinct functional modules: a Hall Effect current sensor for detection, a filter sub-circuit for signal processing, and an analysis sub-circuit for threshold evaluation. This modular segmentation allows each component to perform its specific function efficiently while maintaining overall system reliability without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A filter sub-circuit acts as an intermediary between the Hall Effect sensor and the analysis circuit. This intermediary component processes the sensor output by blocking AC components and generating a purified DC output, enabling reliable DC offset detection while simplifying the analysis stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a Hall Effect current sensor and filter sub-circuit are used to detect DC offset, then measurement precision improves, but loss of energy increases due to additional circuit components

Engineering Contradiction:
ImproveDC offset detection precisionVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent employs a Hall Effect current sensor, which uses magnetic field sensing instead of direct electrical contact or mechanical measurement methods. This substitution enables non-intrusive, high-precision DC offset detection with minimal power consumption, as the sensor responds to magnetic fields generated by current flow without requiring significant energy input.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The Hall Effect sensor and filter sub-circuit are designed to operate passively, utilizing the existing magnetic field from the power line current for detection. The filter sub-circuit processes signals using passive RC or LC components that require no external power, allowing the system to achieve high measurement precision while minimizing additional energy loss.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If the control circuit trips the relay when DC output passes the threshold, then object-affected harmful factors are reduced, but productivity decreases due to circuit interruption

Engineering Contradiction:
ImproveDC offset harmful effectsVSAvoidpower supply continuity
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The control circuit continuously monitors the DC offset current through the Hall Effect sensor and filter sub-circuit, comparing the processed DC output against a predetermined threshold. This feedback mechanism enables real-time detection and response to harmful DC offset conditions, allowing the relay to trip only when necessary to prevent damage, thereby minimizing unnecessary circuit interruptions and maintaining productivity during normal operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects and manages DC offset currents, preventing unwanted circuit conditions by tripping relays or alerting operators, while maintaining robustness and noise immunity, and allowing for adjustable thresholds based on operating modes.

Implementation Method 1

The control circuit includes a Hall Effect current sensor that is configured to detect alternating current transmitted through a power line

Methodology Applied
Scientific EffectHall Effect: Hall Effect

Implementation Method 2

The filter sub-circuit is configured to block the AC component and generate a DC output that is based on the DC component without the AC component

Methodology Applied
Scientific EffectElectromagnetic filtering: Filter (electronic)

Data Source

PatentEP3507878B1Control circuit configured to determine when a direct current component in an alternating current power line passes a designated threshold
Publication Date: 2022.01.26 TE CONNECTIVITY CORP
  • EP3507878B1 patent drawingFigure 1~6
  • EP3507878B1 patent drawingFigure 2
  • EP3507878B1 patent drawingFigure 3

AI summary

Control circuit 110 includes a current sensor 112 that is configured to detect alternating current transmitted through a power line 104. The alternating current includes an alternating current (AC) component and a direct current DC offset component. The control circuit 110 also includes a filter sub-circuit 114 that is configured to receive a sensor output from the current sensor 112 that is representative of the AC component and the DC component. The AC component has a frequency higher than a frequency of the DC component. The filter sub-circuit 114 is configured generate a DC output that is based on the DC component. The control circuit 110 also includes an analysis sub-circuit 122 that is configured to receive the DC output and determine that the DC output has passed a designated threshold. The analysis sub-circuit 122 is configured to trip a relay or output a signal when the DC output passes the designated threshold.