DC Peer-to-Peer Network for Aircraft Cabin Systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing cabin services systems and in-flight entertainment systems in aircraft are bulky, heavy, and complex due to the need for extensive hardware and wiring, which increases weight, cost, and complexity.

Innovation Solution

A DC-based peer-to-peer network is implemented, using direct current power distribution and two-conductor data wires to connect passenger control units (PCUs) in a hierarchical network, eliminating the need for intermediate controllers and reducing hardware and wiring by routing power and data directly to each seat, while maintaining functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional CSS and IFES systems are used to implement passenger services, then desired functionality is achieved, but system size, weight, and complexity increase significantly

Engineering Contradiction:
Improvepassenger services functionalityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the Cabin Services System (CSS) and In-Flight Entertainment System (IFES) into a unified DC-based peer-to-peer network architecture. Instead of operating as separate systems with independent hardware and wiring, both passenger service functions are integrated through a common network infrastructure using standard data and power interfaces, thereby reducing overall system complexity while maintaining full functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The PCU network is designed as a universal platform that can provide multiple passenger services including lighting control, entertainment, communication, and power delivery through a single standardized interface. The same DC-based peer-to-peer network infrastructure supports diverse applications, eliminating the need for separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If conventional CSS and IFES systems with extensive hardware and wiring are implemented, then desired functionality is achieved, but weight increases significantly

Engineering Contradiction:
Improvepassenger services functionalityVSAvoidsystem weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent merges power delivery and data communication into a single DC-based peer-to-peer network. By combining these functions into one integrated infrastructure rather than using separate power wiring and data cabling, the overall amount of wiring is reduced, directly decreasing system weight while maintaining full operational capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates unnecessary intermediate hardware components from traditional aircraft entertainment and service systems. By using direct peer-to-peer communication between PCUs and eliminating redundant wiring harnesses, power conditioning equipment, and intermediate controllers, the system achieves weight reduction while preserving all essential functions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Use of energy by moving object

If intermediate controllers and extensive wiring are used in conventional systems, then power and data can be distributed, but hardware and wiring complexity increases

Engineering Contradiction:
Improvepower distributionVSAvoidwiring complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent introduces a DC-based peer-to-peer communication protocol as an intermediary that enables direct power and data exchange between PCUs without requiring traditional intermediate controllers. This mediator layer allows complex power distribution and data routing logic to be implemented through software rather than hardware wiring, significantly simplifying the physical infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/electrical wiring-based control system with an electronic/software-based peer-to-peer communication system. Instead of using physical wiring harnesses and intermediate electronic controllers to distribute power and data, the system uses digital communication over the DC network to achieve the same functions with reduced hardware complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10732682B2DC-based peer-to-peer network for aircraft
Publication Date: 2020.08.04 THE BOEING CO
  • US10732682B2 patent drawing
  • US10732682B2 patent drawing
  • US10732682B2 patent drawing

AI summary

A passenger control unit (PCU) network is provided for a passenger aircraft having passenger seats in a plurality of zones, each zone having at least one column of seats, and each column having at least one row of seats. The PCU network includes a direct current (DC) power distribution system, and a plurality of wired PCUs, one PCU associated with each passenger seat and coupled to the DC power distribution system. Each PCU has a processor and system memory and a standard data and power interface, the processor being programmed for differential peer-to-peer communication with adjacently interconnected PCUs throughout the PCU network and with an external system of the aircraft. A PCU of one seat of each row is serially coupled to all PCUs in the respective row, and designated as a row master PCU; a PCU of one seat of each column is serially coupled to all row master PCUs in the respective column, and designated as a column master PCU; a PCU of one seat of each zone is serially coupled to all column master PCUs in the respective zone, and designated as a zone master PCU; and one zone master PCU is designated as a PCU system master and connected to an external system. Two-conductor data wires couple all PCUs within the PCU network.