DC Power Distribution Control Without Contactors or Shunts

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Solution Overview

Problem

The increasing number of secondary loads in communication power supply systems necessitates the addition of contactors and shunts, leading to increased volume and costs.

Innovation Solution

A communication power supply system that utilizes a monitoring module to control the direct current power distribution module, eliminating the need for contactors and shunts, and allowing for plug-in connections of the direct current power distribution module to a signal-driven collection board and power busbar.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If contactors and shunts are added to power supply for secondary loads, then load control capability is improved, but system volume and costs increase

Engineering Contradiction:
Improveload control capabilityVSAvoidsystem volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent extracts the contactor and shunt components from the traditional power distribution architecture. Instead of using physical contactors to switch loads, the system uses a monitoring module to detect load states and a power supply module to control power delivery, thereby eliminating the need for bulky contactor components while maintaining load control capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical contactor-based power switching system with an electronic control system. The monitoring module detects load states and communicates with the power supply module, which then controls power delivery electronically, substituting mechanical contactor operations with electronic signal processing and controlled power supply.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If contactors and shunts are added to power supply for secondary loads, then load control capability is improved, but system costs increase

Engineering Contradiction:
Improveload control capabilityVSAvoidsystem costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent extracts the contactor and shunt components from the traditional power distribution architecture. Instead of using physical contactors to switch loads, the system uses a monitoring module to detect load states and a power supply module to control power delivery, thereby eliminating the need for bulky contactor components while maintaining load control capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical contactor-based power switching system with an electronic control system. The monitoring module detects load states and communicates with the power supply module, which then controls power delivery electronically, substituting mechanical contactor operations with electronic signal processing and controlled power supply.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If more contactors and shunts are configured for increasing secondary loads, then power distribution flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvepower distribution flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal power supply control architecture where the power supply module can serve multiple secondary loads through a single unified control interface. The monitoring module detects states of all connected loads, and the power supply module responds to control signals to manage power distribution to any combination of loads, providing multi-functional power control without requiring separate contactors for each load.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts the contactor and shunt components from the traditional power distribution architecture. Instead of using physical contactors to switch loads, the system uses a monitoring module to detect load states and a power supply module to control power delivery, thereby eliminating the need for bulky contactor components while maintaining load control capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the system's volume and costs while enabling easy expansion and management of loads through customizable load configurations.

Implementation Method 1

the rectifier module rectifies the alternating current and outputs a direct current

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentEP4362277B1Communication power supply system
Publication Date: 2025.09.24 HUAWEI DIGITAL POWER TECH CO LTD
  • EP4362277B1 patent drawingFigure 1
  • EP4362277B1 patent drawingFigure 2
  • EP4362277B1 patent drawingFigure 3

AI summary

A communication power supply system (10) includes an alternating current power distribution module (105), a rectifier module (104), a monitoring module (103), a direct current power distribution module (101), and a signal-driven collection board (102). The monitoring module (103) sends a control signal to the direct current power distribution module (101) by using the signal-driven collection board (102), where the control signal is used to control closing or opening of a circuit in the direct current power distribution module (101). The communication power supply system (10) uses the monitoring module (103) to control the direct current power distribution module (101), to control whether to power on loads connected to the direct current power distribution module (101). In this way, configuration of a contactor and a shunt in the communication power supply system (10) is omitted, thereby effectively reducing a volume of the communication power supply system (10) and reducing costs of the communication power supply system (10).