Integrated DC Power Generator and IT Load Housing

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Solution Overview

Problem

Current data center infrastructure faces challenges in efficiently integrating high-density IT loads with power generation, particularly in high-performance computing applications, where existing solutions often require separate modules for power and IT loads, leading to complexity and increased costs.

Innovation Solution

A combined power and IT modular system where a DC power generator, such as a fuel cell system, is integrated into the same housing as the IT load, allowing for direct electrical connection and power supply, thereby simplifying infrastructure and reducing costs by eliminating the need for separate power regulation units and cooling systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate modules are used for power generation and IT loads, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the power generator and IT load into a single integrated housing, eliminating the need for separate power regulation units and cooling systems. This merging reduces device complexity while maintaining reliability through direct electrical connection and shared thermal management infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If separate power regulation units are used, then power conversion flexibility is improved, but manufacturing cost increases

Engineering Contradiction:
Improvepower conversion flexibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The power regulator is integrated directly into the housing with the power generator and IT load, eliminating the need for separate power regulation units. This reduces manufacturing costs while maintaining power conversion flexibility through direct coupling and shared control infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If separate cooling systems are used for power and IT loads, then thermal management effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvethermal management effectivenessVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling system is integrated to serve both the power generator and IT load within the same housing, eliminating duplicate cooling infrastructure. This reduces device complexity while maintaining thermal management effectiveness through shared thermal pathways and unified temperature control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integrated approach enables scalable, efficient, and cost-effective power and IT solutions, from small racks to large data centers, by directly supplying DC power to IT loads and optimizing cooling systems, while maintaining high availability and reliability.

Implementation Method 1

A combined power and IT modular system may include a housing, an IT load, and a DC power generator electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Data Source

PatentUS9462724B2Convergent energized IT apparatus for commercial use
Publication Date: 2016.10.04 BLOOM ENERGY CORP
  • US9462724B2 patent drawing
  • US9462724B2 patent drawing
  • US9462724B2 patent drawing

AI summary

Various embodiments include a combined power and IT modular system including a housing, an IT load, and a DC power generator which is electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing. Further embodiments include a method of operating a combined power and IT module including step of providing a combined power and IT module including a housing, an IT load, and a DC power generator which is electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing, and operating the DC power generator to supply power to the IT load.