Bidirectional DC Power Interchange for Network Routers

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Solution Overview

Problem

Existing power supply systems for network routers, especially in daisy chain configurations, face interruptions due to battery server failures, excessive current flow, and distance limitations, leading to instability and high costs in maintaining continuous power supply when consumers exchange direct-current power.

Innovation Solution

A power interchange system with nodes connected via direct-current bus lines and network cables, utilizing bidirectional DC-to-DC converters and controllers to manage power distribution, allowing power sharing between nodes and using unused communication pins for power transmission, and incorporating diodes to prevent backflow and maintain ground separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power is supplied from a single battery server to network routers in a daisy chain configuration, then the network can operate, but power supply stability deteriorates due to battery server failures and excessive current flow

Engineering Contradiction:
Improvepower supply stabilityVSAvoidexcessive current flow and battery server failures
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the power supply system into multiple independent battery servers distributed across different nodes. Each node has its own battery server that can independently supply power to local network routers and communicate with other nodes. This segmentation eliminates the single point of failure in traditional daisy chain configurations, as each segment can operate independently if others fail.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces DC-to-DC converters as intermediary devices between battery servers and network routers, and between different nodes. These converters regulate voltage and current levels, preventing excessive current flow while enabling efficient power transmission. The converters act as mediators that isolate direct electrical connections, reducing the propagation of harmful electrical transients.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If direct-current power is transmitted over long distances through network cables, then optical fiber is avoided, but communication distance is limited by cable resistance and voltage drop

Engineering Contradiction:
Improvecommunication distanceVSAvoidvoltage drop and cable resistance
Core Design Contradiction:
Length of moving objectVSLoss of energy

Solution Approach 1:

The patent places DC-to-DC converter modules at intermediate nodes along the power distribution path. These converters boost voltage and regulate current at each node, compensating for voltage drop and resistance losses in the cables. This allows power to be transmitted over extended distances while maintaining adequate voltage levels for network router operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent dynamically adjusts voltage and current parameters through DC-to-DC converters based on distance and load conditions. The system changes electrical parameters (voltage level, current magnitude) to optimize power transmission efficiency over varying distances, allowing extended communication distances while minimizing energy loss.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If unused communication pins are utilized for power transmission, then additional cables are avoided, but network cable integrity must be maintained for both communication and power functions

Engineering Contradiction:
Improvecable structureVSAvoidnetwork cable integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent makes network cables multi-functional by utilizing unused communication pins (such as pins 4 and 5 in Ethernet cables) for power transmission in addition to their communication function. This eliminates the need for separate power cables, reducing system complexity while maintaining cable integrity through proper electrical isolation and protection circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces isolation circuits and protection diodes as intermediaries between the communication and power functions sharing the same cable. These intermediaries prevent electrical interference and damage between the two functions, ensuring that power transmission does not compromise communication integrity or cable durability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If diodes are incorporated to prevent backflow, then power direction control is achieved, but device complexity increases

Engineering Contradiction:
Improvepower direction controlVSAvoidcircuit components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs passive diode components that automatically prevent backflow without requiring active control or complex circuitry. The diodes inherently block reverse current through their physical properties, providing reliable power direction control with minimal added complexity. This self-service approach achieves protection functionality without requiring external control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures stable power supply to network routers, reduces interruptions, and allows for extended communication distances without the need for expensive optical fiber, while preventing excessive current flow and maintaining network integrity.

Implementation Method 1

The wired cable comprises at least one first wire to convey DC power from the first power source of the first node to the second node to power the second communication device

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

incorporating diodes to prevent backflow and maintain ground separation

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS10158228B2Power supply device, method of supplying power, and power supply system
Publication Date: 2018.12.18 SONY GROUP CORP
  • US10158228B2 patent drawing
  • US10158228B2 patent drawing
  • US10158228B2 patent drawing

AI summary

In one embodiment, there is provided a power interchange system for distributing direct current (DC) electrical power. The power interchange system comprises a plurality of nodes comprising a first node and a second node. The first node comprises a first communication device and a first power source to power the first communication device. The second node comprises a second communication device and a second power source to power the second communication device. The power interchange system further comprises a wired cable connecting the first node and the second node. The wired cable comprises at least one first wire to convey DC power from the first power source of the first node to the second node to power the second communication device or from the second power source of the second node to the first node to power the first communication device.