DC Power Source Monitoring via Lithium Balance Model

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Solution Overview

Problem

DC power sources, particularly lithium-ion batteries, experience performance changes over time, making it challenging to accurately evaluate their state and predict battery life due to shifts in electrode alignment and lithium balance.

Innovation Solution

A method involving a controller and voltmeter to monitor electrical potential across electrodes, using a lithium balance model to determine initial and in-use states, and calculating a negative-to-positive (N/P) ratio based on stoichiometric coefficients, which allows for evaluation of battery life and state estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If DC power sources are monitored using traditional methods, then the monitoring system is simple, but the measurement precision of battery state and electrode alignment is insufficient

Engineering Contradiction:
Improvebattery state measurement precisionVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the battery monitoring into multiple independent measurement components: full-cell OCV measurement, positive half-cell OCV measurement, and negative half-cell OCV measurement. Each component is measured separately using dedicated voltage dividers and ADC channels, allowing precise determination of individual electrode states and their alignment without requiring a single complex measurement system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediary computational models (lithium balance model, stoichiometric coefficient calculations, N/P ratio computation) that act as mediators between the raw voltage measurements and the final battery state assessment. These intermediary calculations transform simple voltage readings into precise indicators of electrode alignment and battery health, maintaining measurement precision while keeping the physical hardware relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If electrode alignment is not monitored, then the monitoring system is simpler, but the reliability of battery life evaluation deteriorates

Engineering Contradiction:
Improvebattery life evaluation reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent performs preliminary measurements of full-cell, positive half-cell, and negative half-cell OCVs before conducting any battery life evaluation. These preliminary measurements establish the baseline electrode alignment state and lithium balance, which are then used to compute stoichiometric coefficients and N/P ratios. This preliminary action ensures reliable battery life evaluation by capturing the actual electrode alignment state before degradation occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where the measured OCVs are continuously used to update the lithium balance model and recalculate the N/P ratio. This feedback loop allows the system to track changes in electrode alignment over time and adjust battery life predictions accordingly, significantly improving evaluation reliability. The feedback also enables detection of alignment drift that would indicate developing faults.

Inventive Principle:
Principle #23Feedback

3Productivity

If lithium balance is not characterized, then the evaluation process is simpler, but the productivity of predictive maintenance is reduced

Engineering Contradiction:
Improvepredictive maintenance efficiencyVSAvoidevaluation process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a self-service evaluation system where the battery's own voltage characteristics (full-cell and half-cell OCVs) are used to automatically determine its own state of charge, electrode alignment, and remaining capacity. The lithium balance model uses these self-provided measurements to compute stoichiometric coefficients and N/P ratios without requiring external reference measurements or complex calibration procedures, thereby improving predictive maintenance productivity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent transforms the physical state of the battery into measurable electrical parameters (OCV values at different SOC points) and then changes these parameters through computational processing (lithium balance calculations, stoichiometric coefficient derivation, N/P ratio computation). This parameter transformation chain converts simple voltage measurements into actionable predictive maintenance indicators, significantly improving evaluation efficiency while keeping the measurement process relatively simple.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If multiple OCV measurements are taken, then the manufacturing precision of battery state determination is improved, but the loss of time for data collection increases

Engineering Contradiction:
Improvebattery state determination precisionVSAvoiddata collection time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent employs periodic action by measuring the full-cell, positive half-cell, and negative half-cell OCVs at predetermined state of charge points (0%, 20%, 40%, 60%, 80%, 100%) rather than continuously. This periodic sampling approach captures the essential electrode alignment information at key intervals, achieving high determination precision while minimizing data collection time compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies partial action by selectively measuring only the specific OCV parameters needed for electrode alignment assessment (full-cell and half-cell OCVs at six SOC points) rather than monitoring all possible battery parameters continuously. This selective partial measurement approach provides sufficient precision for battery state determination while avoiding the time loss associated with comprehensive continuous monitoring of all battery characteristics.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise evaluation of battery life and early detection of faults, supporting predictive maintenance and improving cell performance by characterizing electrode alignment and lithium balance, thus extending the service life of DC power sources.

Implementation Method 1

a voltmeter that is arranged to monitor electrical potential across the positive and negative electrodes

Methodology Applied
Scientific EffectElectrical potential measurement: Ohm's Law

Data Source

PatentUS10408883B2Method and apparatus for monitoring a DC power source
Publication Date: 2019.09.10 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10408883B2 patent drawing
  • US10408883B2 patent drawing
  • US10408883B2 patent drawing

AI summary

Evaluation of a DC power source can include communication with a voltmeter that is arranged to monitor electrical potential across positive and negative electrodes. The method includes determining a full-cell open-circuit voltage (“OCV”), an associated positive half-cell OCV, and an associated negative half-cell OCV at a start-of-life point of the DC power source. A lithium balance model is executed to determine a plurality of beginning states associated with an electrode alignment of the DC power source. An in-use state for the full-cell OCV is determined. An optimization routine is executed employing the lithium balance model to determine in-use states associated with the electrode alignment of the DC power source based upon the in-use state for the full-cell OCV and the beginning states associated with electrode alignment. A negative-to-positive (“N/P”) ratio is determined based upon the in-use states, and battery life is evaluated based upon the N/P ratio.