Direct DC Energy Storage Switching for Universal AC Loads

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing infrastructure for connecting direct-current (DC) power sources, such as batteries or solar panels, to alternating-current (AC) loads is costly and inefficient due to the use of DC-to-AC converters, which add significant weight, cost, and require cooling systems.

Innovation Solution

A direct-current power source configured to power universal AC loads without a DC/AC converter, utilizing an energy storage device with an unregulated battery and a low-frequency switching mechanism to efficiently supply power to AC loads, reducing volume and weight by up to five and three times respectively compared to conventional systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a DC-to-AC converter (inverter) is used to connect DC power sources to AC loads, then the conversion function is achieved, but the system cost, weight, and volume increase significantly

Engineering Contradiction:
ImproveDC to AC conversion capabilityVSAvoidconverter weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent extracts and eliminates the DC-to-AC converter (inverter) from the system by directly connecting the DC power source terminals to the AC load terminals. This removal of the intermediate conversion device reduces system weight, volume, and cost while maintaining the essential function of powering AC loads from DC sources through direct current flow.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a universal power connection system where a single DC power source can directly power various AC loads without requiring conversion. The system uses universal terminals that can accommodate different AC load types and configurations, eliminating the need for specialized inverters for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a DC-to-AC converter (inverter) is used to connect DC power sources to AC loads, then the conversion function is achieved, but the system cost increases significantly

Engineering Contradiction:
ImproveDC to AC conversion capabilityVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent removes the expensive DC-to-AC converter component from the system architecture. By eliminating this high-cost intermediate device, the overall system cost is dramatically reduced while the essential functionality of powering AC loads from DC sources is maintained through direct terminal connections.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs simple, inexpensive terminal connections instead of complex, expensive inverter systems. The solution uses basic conductive terminals and wiring that are far cheaper than commercial inverters, making the system economically viable for widespread adoption.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If a DC-to-AC converter (inverter) is used to connect DC power sources to AC loads, then the conversion function is achieved, but the efficiency decreases to 85-90% requiring larger battery capacity

Engineering Contradiction:
ImproveDC to AC conversion capabilityVSAvoidconversion efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent eliminates the energy-lossy DC-to-AC converter from the system. By removing this intermediate conversion stage that operates at 85-90% efficiency, the system achieves near-100% energy transfer efficiency through direct connections, significantly reducing energy losses and the required battery capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If a DC-to-AC converter (inverter) is used to connect DC power sources to AC loads, then the conversion function is achieved, but significant heat sinks and cooling fans are required

Engineering Contradiction:
ImproveDC to AC conversion capabilityVSAvoidheat generation
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent removes the heat-generating DC-to-AC converter from the system. Without the intermediate conversion process that generates significant heat requiring cooling systems, the direct connection architecture eliminates thermal management requirements, simplifying the system design and reducing component count.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12355287B2Devices, systems, and methods for a direct-current energy storage to power an alternating current load
Publication Date: 2025.07.08 YELLOW POWER SYST LLC
  • US12355287B2 patent drawing
  • US12355287B2 patent drawing
  • US12355287B2 patent drawing

AI summary

A method to connect a direct current power (DC) source to a universal alternating current (AC) load can include an energy storage device configured to output a fixed voltage in a range of 84-135 volts (for 120 volt based systems) or 180-264 volts (for a 230 volt based systems). The universal AC load has input comprising a diode bridge followed by a storage capacitor. The unregulated DC source can be connected to the universal AC load by a switch that is turned on (closed) and off (open) with a low-frequency signal (e.g., 90 and 135 Hz) and a duty cycle between 80% and 98%. A sensor and inductor can be added to protect from excessive currents.