DC Supply Sequencing for Pulsed Loads With Lower Peak Power

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Solution Overview

Problem

Existing DC voltage supply systems for pulsed loads, such as radar transmitters, are oversized, expensive, and prone to interference and mechanical wear due to high peak power requirements, which lead to increased physical space, weight, and distribution losses.

Innovation Solution

A method and system that provide DC current to pulsed loads in an array of electronic units using energy storage and charge control units, where the DC current is supplied at different times according to a selected charge control sequence, reducing the peak power demand by interleaving current supply between units and utilizing energy storage to manage current pulses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If DC voltage supply systems are designed for peak power requirements of pulsed loads, then the loads can be supplied with sufficient power during pulses, but the systems become oversized, requiring more physical space, weight, and cost

Engineering Contradiction:
Improvepeak power supply capabilityVSAvoidpower supply system weight
Core Design Contradiction:
PowerVSWeight of stationary object

Solution Approach 1:

The power supply system is segmented into multiple independent power supply units, each serving a subset of pulsed loads. Each unit is sized for a fraction of the total peak power, reducing individual unit weight and size while collectively meeting the full peak power requirement through parallel operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Energy storage elements (capacitors) are pre-charged during the interval between pulses to store energy in advance. This preliminary energy accumulation allows the power supply to deliver high peak power during pulses without requiring the continuous power capacity to match the peak demand.

Inventive Principle:
Principle #10Preliminary action

2Power

If DC voltage supply systems are designed for peak power requirements, then pulsed loads receive sufficient power, but the systems become more expensive

Engineering Contradiction:
Improvepeak power supply capabilityVSAvoidpower supply system cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The system is divided into multiple smaller power supply modules that can be manufactured independently and assembled in parallel. This modular approach reduces manufacturing costs through standardization and economies of scale for each module, while the combined system meets the peak power requirement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Energy is recovered and stored in capacitors during the off-period between pulses, then discharged during the next pulse. This energy recycling reduces the total energy that must be supplied from the main power source, lowering the required power supply size and cost.

Inventive Principle:
Principle #34Discarding and recovering

3Power

If DC voltage supply systems are designed for peak power requirements, then pulsed loads are adequately powered, but distribution losses increase

Engineering Contradiction:
Improvepeak power supply capabilityVSAvoiddistribution losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

Energy is stored in capacitors during the interval between pulses, preparing energy in advance for rapid discharge during pulse periods. This reduces the amount of energy that must be transmitted through distribution networks during high-demand periods, minimizing I²R losses in distribution conductors.

Inventive Principle:
Principle #10Preliminary action

4Power

If DC current is supplied continuously to all electronic units, then power availability is maintained, but peak power demand increases causing mechanical wear in generator systems

Engineering Contradiction:
Improvepower availabilityVSAvoidmechanical wear on generators
Core Design Contradiction:
PowerVSStress or pressure

Solution Approach 1:

Power is supplied periodically in synchronized pulses to different electronic units rather than continuously to all units. This periodic, staggered supply pattern reduces the peak power demand on the generator system, decreasing mechanical stress and wear while maintaining adequate power availability for each unit during its active period.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The load is segmented across multiple electronic units that are powered in staggered sequences. This distribution of power demand over time and space reduces the instantaneous peak power requirement from the generator, lowering mechanical wear while ensuring each unit receives sufficient power during its operational window.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in smaller, less expensive DC power supply systems with reduced distribution losses and mechanical stress, allowing for flexible control of current pulses and efficient operation across a range of supply demands.

Implementation Method 1

Each electronic unit comprises a regulator connected to an energy storage and to a pulsed load

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11757283B2Method and system for DC voltage supply of pulsating loads
Publication Date: 2023.09.12 SAAB AB
  • US11757283B2 patent drawing
  • US11757283B2 patent drawing
  • US11757283B2 patent drawing

AI summary

The invention relates to a method and a system for providing current from a DC power supply to pulsed loads in an array. The array comprises at least two electronic units. Each electronic unit comprises a regulator connected to an energy storage, to a pulsed load and to a charge control unit. The charge control unit is arranged to control the supply of DC current to the pulsed load connected to the electronic unit. The method comprises: selecting a pulse load pattern for the pulsed loads, selecting a charge control sequence by a control system connected to the electronic units and the DC power supply, starting the selected charge control sequence, starting the pulse load pattern, providing DC current from the DC power supply to each electronic unit at different times according to the selected charge control sequence set by the charge control unit.