Low-Inductance DC Switch Circuit for Fast Fault Current Turn-Off

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Solution Overview

Problem

Existing electronic switches in DC networks face challenges in quickly and reliably switching off high short-circuit currents due to the lack of effective overvoltage protection, which can lead to damage or reduced lifespan of semiconductor switches.

Innovation Solution

An electronic switch design featuring a switch-off semiconductor switch in parallel with a series circuit comprising a capacitor and bifilar resistance, which effectively absorbs energy from inductance during switching off, reducing overvoltages and enabling quick disconnection of short-circuit currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a turn-off semiconductor switch is used in a DC network, then fast switching speed (100ns) is achieved, but the switch is vulnerable to voltage spikes and overvoltages during turn-off that can damage the semiconductor switch

Engineering Contradiction:
Improveswitching speedVSAvoidswitch reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A parallel circuit comprising a capacitor and a bifilar resistor is connected across the turn-off semiconductor switch to provide overvoltage protection before damage can occur. The capacitor absorbs voltage spikes and the bifilar resistor dissipates energy, cushioning the semiconductor switch from damaging voltage transients during fast switching operations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The parallel circuit with capacitor and bifilar resistor acts as an intermediary protective layer between the turn-off semiconductor switch and the damaging voltage spikes. This intermediary circuit absorbs and dissipates the harmful voltage transients, protecting the semiconductor switch while allowing fast switching to continue.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If DC networks use short cable lengths to reduce losses, then energy efficiency is improved, but series inductances become very small causing fault currents to exhibit very steep current increases

Engineering Contradiction:
Improveenergy lossVSAvoidfault current rise rate
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The bifilar resistor configuration converts the harmful effect of low inductance (which causes steep fault current rises) into a beneficial protective mechanism. By arranging two resistors in parallel with opposite current directions, the magnetic fields cancel each other, creating effectively zero inductance while the resistors dissipate fault energy, turning the low-inductance problem into a protective feature.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If DC grids lack reactance to limit maximum current, then direct energy exchange between converters is enabled, but fault currents cannot be limited requiring very fast fault detection and shutdown

Engineering Contradiction:
Improveenergy exchange capabilityVSAvoidfault current magnitude
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The absence of reactance in DC networks, which initially causes uncontrolled fault currents, is compensated by the bifilar resistor configuration. The resistors provide passive current limitation through energy dissipation while maintaining the DC network's reactance-free characteristics for normal operation, converting the harmful lack of current limitation into a controlled protective mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The electrical parameters of the protective circuit are specifically designed to change behavior based on operating conditions. During normal operation, the parallel circuit has minimal impact on the DC network's energy exchange capability. During fault conditions, the resistors activate to limit current through their resistive properties, changing the circuit's effective impedance from near-zero to a current-limiting value.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electronic switch design provides reliable protection against overvoltages, allowing for fast and efficient switching off of high short-circuit currents, thereby extending the lifespan of semiconductor switches and ensuring safe operation in DC networks.

Implementation Method 1

a series circuit arranged parallel to the semiconductor switch and comprising a capacitor (3) for absorbing energy during the turn-off process

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The first and second resistors (4a, 4b) are constructed together as a bifilar resistor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP4042480B1Quick electronic switch
Publication Date: 2025.03.19 INNOMOTICS GMBH
  • EP4042480B1 patent drawingFigure 1~2
  • EP4042480B1 patent drawingFigure 3
  • EP4042480B1 patent drawingFigure 4

AI summary

The invention relates to a switch, in particular for use as a DC switch, composed of a semiconductor switch that can be switched off and a series circuit, the series circuit being arranged in parallel with the semiconductor switch that can be switched off and comprising a first resistor, a capacitor and a second resistor, the first and second resistors being jointly constructed as a bifilar resistor in order to form a particularly low-inductance commutation loop.