Analog DC Model Train Remote Voltage Control via Stepper Motor

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Solution Overview

Problem

Conventional DC model train systems lack the ability to conveniently and easily change voltage to the track from a remote location, limiting user control over speed adjustments.

Innovation Solution

A system comprising a base unit with a receiver, microcontrollers, a digital stepper motor, and a potentiometer, enabled by a remote controller for wireless communication, allows for precise control of voltage output to the track by assigning numerical values to stepper motor positions, enabling remote adjustment of speed and direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple transformer with manual handle is used for power control, then the device complexity is low, but the ease of operation for remote speed adjustment deteriorates

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical manual handle system with an electronic digital control system. A microcontroller reads the position of a potentiometer and transmits the value wirelessly via radio frequency to a receiver that adjusts the voltage output. This substitution eliminates the need for manual mechanical adjustment while enabling remote operation, resolving the contradiction between ease of operation and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces wireless communication as an intermediary between the control interface and the power output. The microcontroller acts as an intermediary that converts mechanical potentiometer position into electrical signals, which are then transmitted wirelessly to the receiver. This intermediary layer enables remote operation without requiring direct mechanical interaction with the power control mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If manual voltage adjustment is used, then the device complexity is low, but the productivity of speed changes deteriorates

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by allowing the user to pre-set desired speed values using the digital interface before operation. The microcontroller stores these preset values and can automatically recall them during operation, enabling rapid speed changes without manual adjustment. This preliminary configuration of control parameters significantly improves productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables periodic action through automated speed changes. The system can cycle through preset speed values automatically or be triggered by remote commands to switch between predetermined speeds. This periodic switching between predefined states eliminates the need for continuous manual adjustment, improving operational efficiency and productivity.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11590430B2Analog DC model train system and method of use
Publication Date: 2023.02.28 FAREWELL JR RICHARD C
  • US11590430B2 patent drawing
  • US11590430B2 patent drawing
  • US11590430B2 patent drawing

AI summary

A system for use with an analog DC model train, the system includes a base unit to electronically communicate with a track of the analog DC model train, the base unit having a receiver; one or more microcontrollers; a potentiometer; a digital stepper motor connected to the digital stepper motor and to provide torque to turn the potentiometer; a controller to communicate wirelessly with the receiver, the controller having a control to send a command the base unit to set a first numerical value associated with a position of the digital stepper motor; the first numerical value can be retrieved by the base unit based on commands from the controller to set the position of the digital stepper motor.