DC Transmission System with Series Converter Modules

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Solution Overview

Problem

Existing AC power transmission systems face inefficiencies due to capacitance-related charging currents, which reduce load carrying capability and increase losses over long distances, particularly in sub-sea electrical equipment applications.

Innovation Solution

A DC transmission and distribution system with a system DC link configured for carrying power from a source to loads, utilizing DC-to-AC power converter modules coupled in series and controlled by a controller to manage current, allowing for efficient power delivery and redundancy features like modular redundancy and bypass capabilities to handle faults without the need for expensive circuit breakers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If AC transmission is used for long distance power transport, then power can be transmitted over the cable, but capacitance causes charging current to flow which reduces load carrying capability

Engineering Contradiction:
Improvetransmission distanceVSAvoidload carrying capability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the fundamental transmission parameter from AC to DC, eliminating the capacitance-related charging current problem that limits AC transmission distance and load carrying capability. DC transmission does not suffer from capacitive charging currents, allowing for more efficient long-distance power transport.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If cable design voltage is increased to minimize line losses and voltage drop, then transmission efficiency improves, but charging current also increases

Engineering Contradiction:
Improveline lossesVSAvoidcharging current
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

By transitioning from AC to DC transmission, the patent eliminates the charging current phenomenon entirely. This allows the system to increase voltage for minimizing line losses without the adverse effect of increased charging current that plagues AC systems.

Inventive Principle:
Principle #35Parameter changes

3Power

If conventional converter topologies with series connection of semiconductor devices are used, then high voltage conversion is achieved, but device complexity and reliability concerns increase

Engineering Contradiction:
Improvevoltage levelVSAvoidconverter structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent segments the high voltage DC link into multiple lower voltage series-connected converter modules. Each module operates at a manageable voltage level (e.g., ±10kV to ±30kV), eliminating the need for complex series connections of high-voltage semiconductor devices while achieving the same overall voltage conversion capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic voltage sharing control among series-connected converter modules, allowing the system to adaptively balance voltages across modules. This dynamic control simplifies the converter structure by eliminating the need for complex protective devices while maintaining reliable high-voltage operation.

Inventive Principle:
Principle #15Dynamics

4Power

If series connection of several semiconductor devices is used to handle high voltages, then voltage handling capability is achieved, but system reliability decreases due to more failure points

Engineering Contradiction:
Improvevoltage handling capabilityVSAvoidsystem reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent implements dynamic voltage sharing control that actively monitors and balances voltages across series-connected converter modules. This dynamic control prevents voltage imbalances that could lead to device failure, significantly improving system reliability while maintaining high voltage handling capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent incorporates feedback control mechanisms that monitor the operating conditions of each converter module and adjust their voltage contributions accordingly. This feedback system ensures reliable operation by preventing any single module from being over-stressed, thereby maintaining high system reliability at high voltage levels.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances reliability and efficiency by reducing the need for complex sub-sea components, minimizing space requirements, and adapting power delivery to meet varying load demands while maintaining system stability and reducing capital investment.

Implementation Method 1

DC to alternating current (AC) power converter modules coupled in series to the system DC link

Methodology Applied
Scientific EffectPower electronic conversion: Electromagnetic Induction

Data Source

PatentUS7851943B2Direct current power transmission and distribution system
Publication Date: 2010.12.14 GE ENERGY POWER CONVERSION TECHNOLOGY LTD(GB)
  • US7851943B2 patent drawing
  • US7851943B2 patent drawing
  • US7851943B2 patent drawing

AI summary

A direct current (DC) transmission and distribution system includes a system DC link configured for carrying power from a source to a plurality of loads {16} and DC to alternating current (AC) power converter modules coupled in series to the system DC link on a load side of the system DC link