DC Voltage Boosting for Power Cable Heating Control

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Solution Overview

Problem

The increased power demands of advanced wireless communication systems, particularly in cell towers, lead to excessive current draw in power cables, causing overheating and potential damage due to exceeding safety standards, which is exacerbated by environmental factors.

Innovation Solution

A boosting system that adjusts DC voltage input to power cables based on current and temperature measurements to maintain safe operating conditions, using a booster circuit, current and voltage sensing circuits, and processors to manage voltage output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If higher current is drawn to support remote equipment power demands, then power delivery capability is improved, but cable overheating and safety standard compliance deteriorate

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcable overheating
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system dynamically changes the voltage parameter in real-time based on measured cable conditions. The processor adjusts the voltage output from the boosting circuit according to the measured current and temperature, optimizing power delivery while preventing cable overheating by operating within safe current thresholds.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements a closed-loop feedback mechanism where the measuring circuit continuously monitors cable current and temperature, and the processor uses this feedback to dynamically adjust the voltage output. This feedback loop ensures the cable operates within safe parameters while maximizing power delivery capability.

Inventive Principle:
Principle #23Feedback

2Power

If higher current is drawn to meet power demands, then power delivery is improved, but cable efficiency deteriorates due to increased resistance

Engineering Contradiction:
Improvepower deliveryVSAvoidcable efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system dynamically changes the voltage parameter to optimize the current flow through the cable. By adjusting voltage based on measured conditions, the system maintains operation in a more efficient range, reducing resistive losses while still meeting the power demands of remote equipment.

Inventive Principle:
Principle #35Parameter changes

3Length of moving object

If cable length is increased to reach remote equipment at top of tall cell towers, then coverage capability is improved, but power loss and heating increase

Engineering Contradiction:
Improvecable lengthVSAvoidpower loss
Core Design Contradiction:
Length of moving objectVSLoss of energy

Solution Approach 1:

The system compensates for cable length-related losses by dynamically adjusting the voltage parameter. The processor calculates the required voltage boost based on the cable length and measured current, ensuring adequate power delivery to remote equipment at the top of tall cell towers while minimizing power loss and heating in the extended cable run.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces cable heating and ensures compliance with safety standards by dynamically adjusting voltage to match current and temperature conditions, preventing damage and maintaining efficient power delivery.

Implementation Method 1

a booster circuit, wherein the booster circuit is configured to receive a direct current (DC) voltage input and to adjust the DC voltage input to an adjusted DC voltage output

Methodology Applied
Scientific EffectVoltage boosting: Electromagnetic Induction

Implementation Method 2

a current sensing circuit coupled to the booster circuit and a first end of a power cable. The current sensing circuit is configured to measure a current at the first end of the power cable

Methodology Applied
Scientific EffectElectrical current measurement: Ohm's Law

Implementation Method 3

the higher current drawn to support the remote equipment may exceed the safety standards for the cable. The excessive current may reach levels that cause overheating that can damage the power cable

Methodology Applied
Scientific EffectJoule heating reduction: Joule Heating

Data Source

PatentUS12531481B2Systems and methods to reduce cable heating in radio communications
Publication Date: 2026.01.20 OUTDOOR WIRELESS NETWORKS LLC
  • US12531481B2 patent drawing
  • US12531481B2 patent drawing
  • US12531481B2 patent drawing

AI summary

In one embodiment, a boosting system includes a booster circuit. The booster circuit is configured to receive a direct current (DC) voltage input and to adjust the DC voltage input. The boosting system further includes a current sensing circuit coupled to the booster circuit and a first end of a power cable. The current sensing circuit is configured to measure a current at the first end of the power cable. The boosting system further includes one or more processors coupled to the booster circuit and the current sensing circuit. The one or more processors are configured to adjust an output of the booster circuit when the current sensing circuit indicates that the current at the first end of the power cable exceeds a first threshold. The first threshold is selected at least in part based on one or more safety standards of the power cable.