DC/DC Power Conversion Buffering for Dynamic Load Voltage Drops

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Solution Overview

Problem

Conventional power conversion systems in servers struggle to manage dynamic loads effectively, leading to voltage drops and current distortion on the AC side, which affects harmonic components of the power grid.

Innovation Solution

A power conversion system comprising a DC/DC conversion circuit, an energy tank, a switch, and a controller that detects voltage changes across the system. When a voltage drop is detected, the controller activates the switch to draw power from the energy tank and compensate for the voltage drop, thereby maintaining stable output voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the frequency response of the load is sped up and voltage drop at bus terminal is slowed down to meet output voltage specifications, then the output voltage stability is improved, but current distortion on the AC side increases and harmonic components of the power grid are affected

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidcurrent distortion and harmonic components
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an energy tank as an intermediary component between the DC/DC conversion circuit and the dynamic load. This energy tank acts as a buffer that absorbs voltage fluctuations and provides supplemental power during dynamic load changes, thereby maintaining output voltage stability without requiring aggressive frequency response adjustments that would cause AC side current distortion and harmonic issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional power conversion systems manage dynamic loads by adjusting frequency response, then output voltage meets specifications, but protection mechanisms are triggered causing server crashes

Engineering Contradiction:
Improveoutput voltage complianceVSAvoidserver continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements beforehand cushioning by pre-charging the energy tank during normal operation and using it to compensate for voltage drops during dynamic load transitions. This prior preparation allows the system to handle load changes smoothly without triggering protection mechanisms, thereby maintaining both output voltage compliance and server continuity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If the power factor correction circuit increases bus terminal voltage to maximum gain, then voltage stability is improved, but the system cannot effectively buffer voltage drops during dynamic load changes

Engineering Contradiction:
Improvebus terminal voltage stabilityVSAvoiddynamic load compensation capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces dynamics by implementing a control mechanism that dynamically switches between the power factor correction circuit and the energy tank based on real-time voltage conditions. The controller monitors voltage levels and activates the energy tank specifically during dynamic load changes when additional buffering is needed, thereby combining voltage stability with adaptive compensation capability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively buffers voltage drops at the output terminal, maintaining voltage stability without increasing current distortion on the AC side and minimizing the impact on harmonic components of the power grid.

Implementation Method 1

The energy tank is coupled to the DC/DC conversion circuit... a third DC power stored in the energy tank is provided to the DC/DC conversion circuit to compensate one of the first DC power and the second DC power

Methodology Applied
Scientific EffectEnergy storage: Accumulator (energy)

Data Source

PatentEP4513728A1Power conversion system
Publication Date: 2025.02.26 DELTA ELECTRONICS INC(CN)
  • EP4513728A1 patent drawingFigure 1
  • EP4513728A1 patent drawingFigure 2
  • EP4513728A1 patent drawingFigure 3

AI summary

Power conversion system includes a DC/DC conversion circuit, an energy tank, a switch, and a controller. DC/DC conversion circuit is configured to convert a first DC power into a second DC power and provide second DC power to a dynamic load. Energy tank is coupled to DC/DC conversion circuit. Switch is coupled between energy tank and DC/DC conversion circuit. Controller is coupled to energy tank and switch, and is configured to detect a first voltage of first DC power and a second voltage of second DC power to determine a change of dynamic load. When controller detects that first voltage is lower than a first preset voltage or detects that second voltage is lower than a second preset voltage, controller conducts switch so that a third DC power stored in energy tank is provided to DC/DC conversion circuit to compensate one of first DC power and second DC power.