DCDC Converter Control for Auxiliary Voltage Stability

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Solution Overview

Problem

In systems with multiple DCDC converters connected in parallel, voltage fluctuations in auxiliary device systems occur due to load changes, leading to malfunctions such as reduced lamp brightness and wiper speed, as existing control methods prioritize current output from higher voltage converters after their maximum value is reached, causing temporary voltage drops.

Innovation Solution

An electric power supplying device with sensing sections for output currents from DCDC converters and an auxiliary device battery, and a control section that adjusts the output of the second DCDC converter based on sensed currents to prevent voltage fluctuations, ensuring proportional current distribution and prioritizing the first DCDC converter's operation in high-efficiency regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple DCDC converters are connected in parallel with priority control to higher voltage converters, then current output capability is improved, but voltage stability deteriorates due to temporary voltage drops when load increases

Engineering Contradiction:
Improvecurrent output capabilityVSAvoidvoltage stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The control section activates the second DCDC converter in advance before the first DCDC converter reaches its maximum output, rather than waiting for voltage drops to occur. This preliminary action ensures that the second converter is already contributing current when load increases, preventing voltage instability while maintaining improved power output capability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control section continuously monitors the output currents from both DCDC converters and the auxiliary device battery, using this feedback information to dynamically adjust the output of the second DCDC converter. This feedback mechanism ensures optimal current distribution and maintains voltage stability across varying load conditions

Inventive Principle:
Principle #23Feedback

2Device complexity

If the second DCDC converter is activated only after the first converter reaches maximum output, then device complexity is reduced, but voltage stability deteriorates during high load transitions

Engineering Contradiction:
Improvecontrol logic simplicityVSAvoidvoltage stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The control section activates the second DCDC converter in advance before the first DCDC converter reaches its maximum output, rather than waiting for voltage drops to occur. This preliminary action ensures that the second converter is already contributing current when load increases, preventing voltage instability while maintaining improved power output capability

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11552471B2Electric power supplying device
Publication Date: 2023.01.10 TOYOTA JIDOSHA KK
  • US11552471B2 patent drawing
  • US11552471B2 patent drawing
  • US11552471B2 patent drawing

AI summary

An electric power supplying device including: a first sensing section that senses a first output current from a first DCDC converter provided between a high-voltage system and an auxiliary device system; a second sensing section that senses a second output current from a second DCDC converter provided between the high-voltage system and the auxiliary device system; a third sensing section that senses a third output current from an auxiliary device battery connected to the auxiliary device system; and a control section that controls output of the second DCDC converter on the basis of results of sensing of output currents by the first sensing section, the second sensing section and the third sensing section.