Multi-Phase DC-DC PWM Sequencing for Latch-Up Prevention

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Solution Overview

Problem

Latch-up conditions in multi-phase DC-DC converters can occur due to parasitic structures interacting, leading to high currents that disrupt normal operation and cause damage, particularly when transitioning from a high-impedance state to an active state in the power stage circuitry.

Innovation Solution

Incorporation of a latch-up pre-detection circuit that monitors PWM signals and overrides the control sequence to briefly pulse the low-side transistor ON when a transition from high-impedance to active state is detected, redirecting residual current through the transistor channel to prevent the formation of a low impedance path and reduce the likelihood of latch-up.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the high-side transistor is enabled directly from high-impedance state, then the power stage responds quickly to control signals, but latch-up may occur due to parasitic structure interactions

Engineering Contradiction:
Improveresponse speedVSAvoidlatch-up prevention
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The low-side transistor is pulsed ON briefly before the high-side transistor is enabled, preparing the current path in advance. This preliminary action ensures that when the high-side transistor switches on, current flows through the controlled low-side path rather than creating unintended parasitic paths that could cause latch-up.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The latch-up pre-detection circuit detects the high-impedance to active state transition and preemptively activates the low-side transistor to counteract the potential latch-up condition before it can occur. This anti-action prevents the harmful parasitic structure interactions by establishing a safe current path beforehand.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If a latch-up pre-detection circuit is added to monitor PWM signals and prevent latch-up, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvelatch-up preventionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The latch-up pre-detection circuit is integrated into the existing PWM control path, allowing the same monitoring infrastructure to serve both normal control operations and latch-up detection. The circuit leverages existing PWM signal paths and transistor control mechanisms, adding latch-up prevention functionality without requiring entirely separate control systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The latch-up pre-detection circuit acts as an intermediary between the PWM controller and the power stage transistors. It monitors the control signals and intervenes by adjusting transistor switching sequences when latch-up conditions are detected, providing a simple mediation layer that adds protection without fundamentally redesigning the power stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the low-side transistor is pulsed ON to redirect current and prevent latch-up, then latch-up risk reduces, but switching losses increase due to additional transitions

Engineering Contradiction:
Improvelatch-up preventionVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The low-side transistor is pulsed ON for only the minimum duration necessary to establish the safe current path, rather than remaining ON continuously. This partial action provides just enough protection against latch-up while minimizing the time during which additional switching losses occur, balancing reliability improvement with energy efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12413138B2Power stage safety and latch-up prevention in multi-phase DC-DC converter by ensuring safe pwm sequencing
Publication Date: 2025.09.09 TEXAS INSTRUMENTS INC
  • US12413138B2 patent drawing
  • US12413138B2 patent drawing
  • US12413138B2 patent drawing

AI summary

The techniques and circuits, described herein, include solutions for latch-up prevention in multi-phase direct current (DC) to DC converters by ensuring safe pulse width modulation (PWM) control sequencing. In some aspects a latch-up pre-detection circuit has first and second detection inputs configured to receive high-side and low-side PWM signals respectively. The latch-up pre-detection circuit is configured to monitor for a transition from a first state to a second state based on the first and second detection inputs. The transition from the first state to the second state may be associated with condition(s) favorable for latch-up. Upon detecting the transition from the first state to the second state, the latch-up pre-detection circuit can output a pulse signal to temporarily override the unsafe PWM control sequence and reduce the possibility of latch-up.