DC-DC Converter Control with Seamless PWM-PFM Load-Line Switching

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Solution Overview

Problem

Existing power management systems for semiconductor devices face challenges in efficiently regulating power across different components with varying power requirements, while minimizing power consumption and avoiding transient issues that can degrade circuit operation.

Innovation Solution

A DC-DC power converter with closed loop error compensation that operates in both pulse width modulation (PWM) and pulse frequency modulation (PFM) modes, utilizing a type III compensator and a freewheel feedback loop with a replica power stage to adapt power regulation based on output power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single feedback loop is used for power regulation, then the device complexity is reduced, but the adaptability to different power requirements and operating modes is insufficient

Engineering Contradiction:
Improveadaptability to different power requirementsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power regulation system is divided into two separate feedback loops: a voltage feedback loop for regulating output voltage and a current feedback loop for limiting output current. Each loop operates independently with its own error amplifier, allowing the system to adapt to different power requirements by activating the appropriate loop based on operating conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between different feedback loops based on operating conditions. The error amplifiers are selectively enabled or disabled depending on whether voltage regulation or current limiting is required, allowing the device to adapt its behavior to match the specific power requirements of the load.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If PWM mode is used for power conversion, then the power conversion efficiency is improved, but the transient response to load changes may degrade circuit operation

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidtransient response stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system employs dual feedback loops with error amplifiers that continuously monitor output voltage and current. When transients occur, the feedback mechanism detects the deviation and adjusts the duty cycle accordingly, maintaining stability while preserving the efficiency benefits of PWM operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The error amplifiers are prepared in advance and can be quickly activated when transient conditions are detected. This preliminary preparation allows the system to respond rapidly to load changes without compromising the efficiency of normal PWM operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If excessive power is supplied to circuits, then the reliability of power supply is improved, but the power consumption increases and component heating occurs

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The voltage and current feedback loops continuously monitor the actual power consumption and adjust the output accordingly. This prevents excessive power supply by ensuring that only the necessary amount of power is delivered to meet the circuit requirements, thereby reducing unnecessary power consumption and heat generation while maintaining reliable power supply.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes operating parameters (duty cycle, switch frequency) based on feedback from the error amplifiers to match the actual power requirements of the load, avoiding both power deficiency and excessive power supply.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250141357A1DC-DC voltage control mode with seamless PFM and load-line operation
Publication Date: 2025.05.01 ENDURA IP HLDG LTD
  • US20250141357A1 patent drawing
  • US20250141357A1 patent drawing
  • US20250141357A1 patent drawing

AI summary

A DC-DC power converter with closed loop error compensation may operate in both pulse width modulation (PWM) mode and pulse frequency modulation (PFM) mode. The DC-DC power converter includes type III compensation, and is operable in PWM mode and PFM mode. Use of a bypass switch for an output inductor of the power converter may increase stability of a loop including type III compensation.