Bidirectional DC-DC Converter Resonant Bypass for Stable Voltage Gain

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Solution Overview

Problem

Conventional bidirectional DC-DC converters, such as those described in PTL 1, exhibit non-linear changes in output voltage gain, limiting the range of output voltage and compromising control stability.

Innovation Solution

A bidirectional DC-DC converter is designed with a transformer, bridge circuits for DC-AC conversion, resonant circuits, bypass switches, and a control unit to manage the connection states of the resonant circuits, allowing for the formation of LC resonant circuits on either side of the transformer based on power flow direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a resonant type DC-DC converter is used to reduce stress on devices and electromagnetic noise, then device stress and electromagnetic noise are reduced, but the output voltage range is limited and control stability is low due to non-linear gain changes

Engineering Contradiction:
Improveelectromagnetic noiseVSAvoidcontrol stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies dynamics by making the resonant circuit configuration changeable through bypass switches. The system can dynamically switch between different resonant circuit connection states (connected or disconnected) based on operating conditions, allowing the circuit to adapt to different power flow directions and load conditions. This dynamic reconfiguration enables linearization of the gain characteristics while maintaining the benefits of resonant operation, thereby improving control stability without sacrificing electromagnetic noise reduction.

Inventive Principle:
Principle #15Dynamics

2Strength

If a resonant type DC-DC converter is used to reduce stress on devices, then device stress is reduced, but the output voltage range is limited due to non-linear gain changes

Engineering Contradiction:
Improvedevice stressVSAvoidoutput voltage range
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The bypass switches enable dynamic reconfiguration of the resonant circuits based on power flow direction and operating conditions. By switching the connection state of resonant circuits, the system can adapt to different voltage requirements and expand the output voltage range while maintaining the low device stress benefits of resonant operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the circuit configuration parameters by switching the resonant circuits in and out of the circuit. This parameter change allows the system to adjust its gain characteristics and expand the output voltage range while maintaining the beneficial low-stress operation of resonant converters.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If bypass switches are added to control resonant circuit connection states, then output voltage range and control stability are improved, but device complexity increases

Engineering Contradiction:
Improvecontrol stabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bypass switches serve multiple functions: they control the connection state of resonant circuits, enable bidirectional power flow, and provide gain linearization. This multi-functionality reduces the need for separate components and justifies the added complexity by delivering multiple benefits from a single control mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bypass switches provide a simple binary control mechanism (connected/disconnected) that achieves complex control objectives. By changing the connection parameter of the resonant circuits, the system can achieve gain linearization and voltage range expansion without requiring complex control algorithms or additional active components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the range of output voltage and improves control stability, enabling a bidirectional DC-DC converter with high operational efficiency.

Implementation Method 1

a first resonant circuit connectable between the first bridge circuit and the primary side of the transformer; a second resonant circuit connectable between the second bridge circuit and the secondary side of the transformer

Methodology Applied
Scientific EffectLC resonance: Resonance

Data Source

PatentUS12273041B2Bidirectional DC-DC converter with high control stability
Publication Date: 2025.04.08 HITACHI LTD
  • US12273041B2 patent drawing
  • US12273041B2 patent drawing
  • US12273041B2 patent drawing

AI summary

This bidirectional DC-DC converter comprises: a transformer; a first bridge circuit for converting DC power and AC power to each other which are input and output between a first DC power supply and the primary side of the transformer; a second bridge circuit for converting DC power and AC power to each other which are input and output between a second DC power supply and the secondary side of the transformer; a first resonant circuit connectable between the first bridge circuit and the primary side of the transformer; a second resonant circuit connectable between the second bridge circuit and the secondary side of the transformer; a first bypass switch for switching the connection state of the first resonant circuit between the first bridge circuit and the primary side of the transformer; a second bypass switch for switching the connection state of the second resonant circuit between the second bridge circuit and the secondary side of the transformer; and a control unit for controlling each of the first bypass switch and the second bypass switch.