DC/DC Converter Soft-Start Slope Control Under Variable Load

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Solution Overview

Problem

DC/DC converters face challenges in preventing output voltage overshoot during the soft start process due to varying output capacitor and load conditions, leading to potential damage and inefficiencies.

Innovation Solution

Incorporating an overshoot detection apparatus that monitors operating status parameters, such as voltage differences and duty cycles, to control the integration circuit's discharge and adjust the soft start voltage slope, thereby preventing excessive charging and overshoot.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single soft start voltage slope is used, then the soft start process is simple to implement, but output voltage overshoot occurs when output capacitance is large or load current is large

Engineering Contradiction:
Improvesoft start control circuitVSAvoidoutput voltage stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements dynamic adjustment of the soft start voltage slope by detecting whether the integration circuit output is saturated. When saturation is detected, the slope is reduced; when not saturated, the slope is increased. This dynamic adaptation resolves the contradiction by making the control circuit more complex only when necessary to maintain output voltage stability under varying load and capacitance conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the soft start voltage slope parameter based on the operating conditions. By detecting integration circuit saturation and adjusting the slope accordingly (reducing it when saturated, increasing it when not saturated), the system adapts to different output capacitance and load current conditions, preventing overshoot while maintaining simplicity in normal operation.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the soft start voltage slope is increased to speed up charging, then the charging speed improves, but the output voltage rises too quickly causing overshoot and potential load damage

Engineering Contradiction:
Improvecharging speedVSAvoidoutput voltage overshoot
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent uses feedback from the integration circuit output saturation status to control the soft start voltage slope. When the integration circuit output is saturated, the feedback signal reduces the slope to prevent overshoot; when not saturated, the slope is increased to improve charging speed. This feedback mechanism resolves the contradiction between charging speed and overshoot prevention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary anti-action by detecting potential saturation conditions before actual overshoot occurs. When the integration circuit output approaches saturation, the system proactively reduces the soft start voltage slope to prevent the harmful effect of output voltage overshoot, rather than reacting after overshoot has already occurred.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If the soft start voltage slope is reduced to prevent overshoot, then output voltage stability improves, but the charging time increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidsoft start duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent dynamically adjusts the soft start voltage slope based on real-time detection of integration circuit saturation. The slope is reduced only when saturation is detected (maintaining stability when needed) and increased when saturation is not present (reducing unnecessary time loss). This dynamic approach resolves the contradiction by making the slope adaptive rather than statically reduced.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic detection and adjustment of the soft start voltage slope based on integration circuit saturation status. By continuously monitoring and periodically adjusting the slope parameter, the system maintains output voltage stability during critical periods while minimizing overall soft start duration, resolving the time-stability trade-off.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11916482B2DC/DC converter and soft start overshoot prevention method thereof
Publication Date: 2024.02.27 HUAWEI TECH CO LTD
  • US11916482B2 patent drawing
  • US11916482B2 patent drawing
  • US11916482B2 patent drawing

AI summary

A DC/DC converter includes a soft start overshoot prevention mechanism. The DC/DC converter includes a DC/DC conversion circuit, an overshoot detection apparatus, a pulse width modulation generator, an error amplifier, and an integration circuit connected to an output port of the error amplifier. The integration circuit is configured to perform integration processing on a difference between a reference voltage and an output voltage of the DC/DC conversion circuit, and control an amplitude of an amplified voltage that is input by the error amplifier to the pulse width modulation generator. The overshoot detection apparatus obtains an operating status parameter of the DC/DC converter, and controls, when the operating status parameter of the DC/DC converter meets an operating status parameter requirement, the integration circuit to discharge.