DCM Buck Converter Ripple Regulation via Peak Inductor Current

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Solution Overview

Problem

DC-DC switched converters operating in discontinuous conduction mode (DCM) face challenges in independently controlling ripple voltage, which varies with input voltage, load currents, and external inductor and capacitor components, leading to unstable output voltage.

Innovation Solution

A ripple voltage control circuit with mixed-signal control loops, including a pulse generator, ADC, comparators, and digital-to-analog converters, measures output voltage and adjusts inductor current to regulate ripple voltage independently of input voltage and load conditions, ensuring stable output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If DCM switching converter operates without ripple voltage control, then device complexity is reduced, but output voltage stability deteriorates due to ripple voltage varying with input voltage, load currents, and external components

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidoutput voltage stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent implements a ripple voltage control circuit that continuously measures the output voltage, detects ripple voltage components, and adjusts the switching duty cycle accordingly. This closed-loop feedback mechanism compensates for ripple voltage variations caused by changes in input voltage, load currents, and external inductor/capacitor components, thereby maintaining stable output voltage while operating in DCM.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit dynamically adjusts the switching duty cycle parameter based on detected ripple voltage levels. By changing the duty cycle in response to ripple voltage variations, the system maintains constant output voltage despite variations in input conditions and component values, resolving the stability issue without requiring overly complex circuitry.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If ripple voltage control is implemented in DCM converter, then output voltage stability is improved, but device complexity increases due to additional control loops and signal processing circuits

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs feedback control where the ripple voltage detector monitors output voltage variations and feeds this information back to the pulse generator. The pulse generator adjusts the duty cycle based on this feedback, creating a self-regulating system that maintains output stability without requiring excessively complex external control circuitry.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit uses the converter's own output voltage signal to detect and control ripple voltage. By extracting ripple information from the existing output voltage and using it to regulate the switching duty cycle, the system achieves stable output control without requiring separate sensing circuits or external control inputs, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If DCM operates without duty cycle adjustment based on ripple, then ease of operation is maintained, but ripple voltage control capability is lost

Engineering Contradiction:
Improveconverter operation simplicityVSAvoidripple voltage control capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The converter automatically detects and controls its own ripple voltage using built-in sensing and control circuitry. The system monitors its output voltage, identifies ripple components, and autonomously adjusts the duty cycle without requiring external intervention or complex operational procedures, maintaining ease of operation while gaining ripple control capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The automatic feedback mechanism continuously monitors output voltage and adjusts the duty cycle in response to detected ripple. This self-regulating behavior provides ripple voltage control capability while requiring minimal user input or complex operational steps, preserving ease of operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively controls ripple voltage in DC-DC converters operating in DCM, providing stable output voltage regardless of input voltage, inductor, capacitor components, and load currents, enhancing power supply efficiency and reliability.

Implementation Method 1

a switched-mode power supply (e.g., 'switched converter') alternately stores energy in energy storage devices (such as inductors and capacitors)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

for an inductive energy storage device, no current flows into the energy storage device at the start of every DCM switching cycle

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11936284B2Constant ripple algorithm in DCM for buck converter
Publication Date: 2024.03.19 TEXAS INSTRUMENTS INC
  • US11936284B2 patent drawing
  • US11936284B2 patent drawing
  • US11936284B2 patent drawing

AI summary

A ripple voltage detector circuit comprises a pulse generator, a direct current-to-direct current (DC-DC) converter coupled to the pulse generator, and a first control loop coupled to the pulse generator and the DC-DC converter. The first control loop is configured to measure an output voltage of the DC-DC converter, determine an output ripple voltage of the output voltage, determine a ripple coefficient based on the output ripple voltage, determine a reference peak inductor current based on the ripple coefficient, and determine a peak value of an inductor current during a switching cycle, and transition a switching state of the DC-DC converter based on the reference peak inductor current and the peak value of the inductor current.